VIETNAM NATIONAL UNIVERSITY ± HO CHI MINH CITY
HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY
--------*-------
LE MINH TAN
PRODUCTION OF VALUE-ADDED CHEMICALS FROM
RICE STRAW
Major: Chemical engineering
Code: 8520301
MASTER THESIS
Ho Chi Minh, July - 2021
THIS RESEARCH WAS CONDUCTED AT
HO CHI MINH CITY UNIVERSITY OF TECHNOLOGY ± VNU-HCM
Supervisor 1: Dr. Tran Tan Viet .................................................................
Supervisor 2: Assoc. Prof. Dr. Le Thi Kim Phung
Reviewer 1: Dr. Tran Phuoc Nhat Uyen
Reviewer 2: Dr. Pham Thi Hong Phuong
The master thesis was defended at Ho Chi Minh city University of
Technology, VNU-HCM, July 9th, 2021. (Online)
The members of Assessment Committee including:
1. Assoc. Prof. Dr. Nguyen Quang Long
- Chairman
2. Dr. Tran Phuoc Nhat Uyen
- Reviewer 1
3. Dr. Pham Thi Hong Phuong
- Reviewer 1
4. Dr. Nguyen Thi Le Lien
- Committee
5. Dr. Dang Bao Trung
- Secretary
Confirmation of the Assessment Committee Chairman and the Head of
Faculty after the thesis has been corrected (if any).
Assessment Committee Chairman
Assoc. Prof. Dr. Nguyen Quang Long
Dean of Chemical Engineering Faculty
Prof. Dr. Phan Thanh Son Nam
VIETNAM NATIONAL UNIVERSITY - HCM
SOCIALIST REPUBLIC OF VIETNAM
HO CHI MINH CITY UNIVERSITY OF
Independence - Freedom - Happiness
TECHNOLOGY
MASTER THESIS MISSIONS
Full Name: LE MINH TAN
Student¶V,'
Date of Birth: 23/12/2997
Place of Birth: Tien Giang
Major: Chemical engineering
Code: 8520301
I. THESIS TITLE:
PRODUCTION OF VALUE-ADDED CHEMICALS FROM RICE STRAW
MISSIONS AND CONTENTS:
- Production of lignin from rice straw through pre-treatment method.
- Integration of delignification process, and bioethanol production for creating zerowaste biorefinery.
- Conversion obtained lignin into bio-oil.
- Evaluation of biorefinery approach, and creating the life cycle thinking of rice
straw.
II. DATE OF ASSIGNMENT: 22/02/2021
III. DATE OF COMPLETION: 05/12/2021
IV. SUPERVISORS:
1. Dr. Tran Tan Viet
2. Assoc. Prof. Dr. Le Thi Kim Phung
Ho Chi Minh city, «/08/2021.
SUPERVISORS
Dr. Tran Tan Viet
HEAD OF DEPARTMENT
Assoc. Prof. Dr. Le Thi Kim Phung
Assoc. Prof. Dr. Le Thi Kim Phung
DEAN OF CHEMICAL ENGINEERING FACULTY
Prof. Dr. Phan Thanh Son Nam
ACKNOWLEDGEMENTS
There are no proper words to convey my deep gratitude and respect for my thesis
and research advisors, Dr. Tran Tan Viet and Assoc. Prof. Le Thi Kim Phung. They
have inspired me to become an independent researcher and helped me realize the
power of critical reasoning. They also demonstrated what a brilliant and hardworking scientist can accomplish.
My sincere thanks must also go to my brilliants friends 3KL/ѭѫQ1in, ĈX{QJ
who is always besides me from joyful moments to hard time, cheered me on, and
celebrated each accomplishment. I will also never forget the sleepless nights in
many coffee shops and the buffet parties.
Additionally, I really appreciate with help of Dr. Tran Phuoc Nhat Uyen who
JLYHPHPDQ\DGYLFHVIRUSXEOLVKHGSDSHUVLQP\PDVWHU¶VFRXUVH
I am most grateful to the collaborators for giving me many memories in at RPTC.
There is no way to express how much it meant to me to have been a member of
RPTC.
Last but not the least, I would like to express my gratitude to my family for their
unfailing emotional support, unconditional trust, timely encouragement, and endless
patience.
I acknowledge the support of time and facilities from Ho Chi Minh City
University of Technology (HCMUT), VNU-HCM for this study.
Ho Chi Minh city, July-2021
Le Minh Tan
ABSTRACT
Rice straw, the main agricultural wastes from rice production, has great
potential to be converted into value-added raw materials. In this study, the benefits
of using rice straw in reducing the global dependency on fossil fuels and produce
green chemicals were demonstrated by recovery process of high value material and
integration of the process with bioethanol production for zero-waste biorefinery.
First, the study developed a method to reduce the silica content in lignin from rice
straw more effectively and selectively. The method is established by monitoring the
precipitation behavior as well as the chemical structure of precipitate by singlestage acidification at different pH values of black liquor collected from the alkaline
treatment of rice straw. The simple two-step acidification of the black liquor at
pilot-scale by sulfuric acid 20 w/v% is applied to recover lignin at pH 9 and silica at
pH 3 and gives a percentage of silica removal as high as 94.38%. Next, a pilot-scale
biorefinery, whose bioethanol production from rice straw was an integrated
recovery system for lignin, silica, and nutrient recovery was continuously
developed. The recovery yield of silica and lignin from the black liquor of alkaline
pretreatment was up to 96%, and the lignin purity reached 79% without the
existence of carbohydrate fiber. After the recovery, the final liquid waste mainly
contained inorganic matters and has a potential to be reused in the acidification step.
The distillation residue was a nitrogen source for simultaneous saccharification and
fermentation equivalent to corn steep liquor with the final ethanol concentration of
1.6 wt.% in 160 hours. The material flow indicated that more valued products
produced by the simple method increase the profits of this process. Also, the
energy efficiency of the process was 0.53 that demonstrated the process's economy
and sustainability. Additionally, silica derived rice husk was used to synthesize
ZSM-5 and Ni/ZSM-5 to catalyze for hydro processing of rice straw lignin for the
first time. The results show the high yield of bio-oil of 24.4 wt% and phenolic
content of 41.2 wt.% when using Ni/ZSM-5. Finally, the full life cycle thinking of
rice residues was also argued in this study.
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KӗL silica và lignin OҫQOѭӧWӣS+YjS+YjFKRSKҫQWUăPORҥLEӓVLOLFDFDRWӟL
7LӃS WKeo, TX\ WUuQK WLӃS WөF ÿѭӧF Pӣ UӝQJ VҧQ [XҩW WKHR TX\ P{ SLORW,
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VLOLFD Yj OLJQLQ Wӯ GӏFK ÿHQ OrQ ÿӃQ Yj ÿӝ WLQK NKLӃW FӫD OLJQLQ ÿҥW và
NK{QJFyVӵWӗQWҥLVӧLFDUERK\GUDWH trong lignin. 6DXNKLWKXKӗLFKҩWWKҧLOӓQJ Wӯ
TX\ WUuQK WKX KӗL FKӫ \ӃX FKӭD FiF FKҩW Y{ Fѫ Yj Fy NKҧ QăQJ ÿѭӧF WiL Vӱ GөQJ
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WăQJVRYӟLTX\WUuQKFNJFKӭQJWӓWtQKNLQKWӃYjWtQKEӅQYӳQJFӫDTX\WUuQK
PӟL Qj\. Ngoài ra, 6LOLFD ÿѭӧF FKLӃW [XҩW Wӯ WUR WUҩX ÿѭӧF Vӱ GөQJ ÿӇ WәQJ KӧS
ZSM-5 và Ni/ZSM-5 làm xúc tác cho quá trình cKX\ӇQKyDlignin thành biocrude.
.ӃWTXҧFKRWKҩ\QăQJVXҩWFӫDGҫXVLQKKӑF WKXÿѭӧF OjYjKjPOѭӧQJcác
KӧS FKҩW phenolic là 41.2% kKL Vӱ GөQJ xúc tác Ni/ZSM- &XӕL FQJ YLӋF [k\
GӵQJ Yj ÿiQK JLi WKHR ÿӏQK KѭӟQJ NLQK WӃ WXҫQ KRjQ FNJQJ ÿѭӧF EjQ OXұQ WURQJ
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DECLERATION
I hereby declare that the thesis has been composed by myself and that the
work has not be submitted for any other degree or professional qualification. I
confirm that the work submitted is my own, except where work which has formed
part of jointly-authored publications has been included. My contribution and those
of the other authors to this work have been explicitly indicated below. I confirm that
appropriate credit has been given within this thesis where reference has been made
to the work of others.
A part of the work presented in this thesis was my publication, which was
previously published in Scientific Report as ³The novel method to reduce the silica
content in lignin recovered from black liquor originating from rice straw´ DQG LQ
Clean Technologies and Environmental policy as ³Sustainable bioethanol and
value-added chemicals production from paddy residues at pilot scale´
The Author
Le Minh Tan
July 2021
i
CONTENTS
CONTENTS ............................................................................................................... i
LIST OF TABLES .................................................................................................... v
LIST OF ABBREVIATIONS ................................................................................. vi
CHAPTER 1. PREFACE ......................................................................................... 1
1.1. Study Background ............................................................................................. 1
1.2. Research aims and Objectives .......................................................................... 2
1.3 Outline of thesis .................................................................................................. 2
CHAPTER 2. LITERATURE REVIEW ............................................................... 3
2.1. Rice straw ± a potential lignocellulose biomass overview .............................. 3
2.1.1. Lignocellulosic biomass ............................................................................... 3
2.1.2. Rice straw ..................................................................................................... 6
2.2. Rice straw- based biorefinery ........................................................................... 7
2.3. Production of rice straw lignin ......................................................................... 9
2.4. Conversion of straw lignin into bio-oil .......................................................... 11
2.5. Circular bioeconomy ....................................................................................... 12
CHAPTER 3. MATERIALS AND METHODS .................................................. 14
3.1. Chemicals and Materials ................................................................................ 14
3.2. Experiments ..................................................................................................... 14
3.2.1. Rice straw pretreatment.............................................................................. 14
3.2.2. Insight the precipitation behavior of black liquor in different pH values .. 14
3.2.3. Lignin recovery by 2-step acidification ..................................................... 15
3.2.4. Synthesis Ni/ZSM-5 from rice husk silica ................................................. 15
3.2.5. Conversion of rice straw lignin into bio-oil ............................................... 16
ii
3.3. Characterization and analysis ....................................................................... 17
3.3.1. Lignin characterization............................................................................... 17
3.3.2. Catalyst characterization ............................................................................ 17
3.3.3. Bio-oil characterization .............................................................................. 18
CHAPTER 4. RESULTS AND DISCUSSIONS .................................................. 20
4.1. Lignin recovery with lower silica effects ....................................................... 20
4.1.1. Rice straw composition .............................................................................. 20
4.1.2. Insight the precipitation behavior of black liquor in different pH values .. 20
4.1.3. Two-step acidification method for lignin and silica recovery. .................. 27
4.2. Hydroprocessing of lignin ............................................................................... 31
4.2.1. Catalyst characterization ............................................................................ 31
4.2.2. Catalytic hydroprocessing of lignin ........................................................... 35
4.2.3. Products analysis ........................................................................................ 36
4.3. Scale-up into pilot scale and integrated with bioethanol production
process...................................................................................................................... 40
4.3.1. Production of lignin in pilot scale .............................................................. 40
4.3.2. Integrated with the bioethanol production process .................................... 44
4.4. Circular bioeconomy analysis. ....................................................................... 47
CHAPER 5. CONCLUSION AND FUTURE WORKS...................................... 51
LIST OF PUBLICATION ..................................................................................... 53
REFERENCES ....................................................................................................... 54
SHORT CURRICULUM VITAE ......................................................................... 65
iii
LIST OF FIGURES
Figure 1.1. The scientific idea of this study. .............................................................. 2
Figure 2.1. The structure of lignocellulose biomass. ................................................. 4
Figure 2.2. Three type of lignin monomers: (A) p-coumaryl alcohol (hydroxyphenyl
unit), (B) coniferyl alcohol (guaiacyl units), and (C) sinapyl alcohol (syringyl unit) 5
Figure 2.3. Burning rice straw in field (a) and Using rice straw for animal feeds (b).
.................................................................................................................................... 6
Figure 2.4. The biorefinery in Vietnam. ..................................................................... 8
Figure 3.1. Schematic representation of the process of recovery of lignin and silica
from rice straw. ......................................................................................................... 15
Figure 4.1. Mass of total precipitate, ash, and non-ash in the black liquors. ........... 21
Figure 4.2. The color variation of the precipitate (a) and the filtrates of black liquors
(b) at different pH values from 1 to 10. .................................................................... 22
Figure 4.3. FTIR and XRD spectrums of the precipitate from pH 10 to pH 6 (a,c)
and from pH 5 to pH 1 (b,d). .................................................................................... 24
Figure 4.4. TG analysis of the precipitates from pH 10 to 5 (a) and from pH 4 to 1
(b).............................................................................................................................. 26
Figure 4.5. The recovery yield of lignin and silica, the ash content of lignin in
difference processes .................................................................................................. 28
Figure 4.6. FTIR (a) and XRD (b) spectrums of lignin in a two-steps process. ...... 29
Figure 4.7. The recovery yield, the purity, and the silica content of lignin in several
concentrations of NaOH. .......................................................................................... 30
Figure 4.8. The XRD diffractograms of ZSM-5 and Ni/ZSM-5 (a), SEM
micrographs of ZSM-5 (b) and Ni/ZSM-5 (d) and the TPD-Br of ZSM-5 and
Ni/ZSM-5 (c). ........................................................................................................... 32
Figure 4. 9. The BET isotherms of ZSM-5 and Ni/ZSM-5. ..................................... 34
iv
Figure 4. 10. The SEM of ZSM-5 (a,c) and Ni/ZSM-5 (b,d) in different
magnification ............................................................................................................ 35
Figure 4.11. FTIR spectra of bio-oil obtained from catalytic hydroprocessing of rice
straw lignin with a various catalyst (a) Ni/ZSM-5, (b) ZSM-5, (c) no catalyst, (d)
raw lignin. Reaction condition of lignin (2g), n-hexane (80 mL), solid catalyst (0.5
g), temperature (325oC), reaction time (2h), 60 bar H2. ........................................... 37
Figure 4.12. The composition of bio-oil obtained from catalytic hydroprocessing of
rice straw lignin with Ni/ZSM-5 and ZSM-5. Reaction condition of lignin (2g), nhexane (80 mL), solid catalyst (0.5 g), temperature (325oC), reaction time (2h), 60
bar H2. ....................................................................................................................... 38
Figure 4.13. The FTIR spectrum of obtained lignin and silica on a pilot scale. ...... 42
Figure 4.14. The thermogram of silica and lignin (a) and the photograph of silica (b)
and lignin (c) on a pilot scale. .................................................................................. 43
Figure 4.15. The SEM of silica (a,b) and lignin (c,d) at smaller (a,c) and higher (b,d)
magnification. ........................................................................................................... 44
Figure 4.16. The energy balance of the new sustainable process............................. 46
Figure 4.17. Paddy residues-biorefinery based circular bioeconomy. ..................... 49
Figure 4.18. The mass estimation of bioconversion of rice straw and rice husk in
biorefinery concept. .................................................................................................. 50
v
LIST OF TABLES
Table 4.1. The composition of rice straw and black liquor ...................................... 20
Table 4. 2. FTIR frequency range and functional groups present in the sample. .... 25
Table 4.3. The BET analysis of ZSM-5 and Ni/ZSM-5 ........................................... 33
Table 4.4. The product yield of catalytic hydroprocessing of lignin at reaction
condition of 2g lignin, n-hexane (80 mL), solid catalyst (0.5 g), temperature
(325oC), reaction time (2h), 60 bar H2. .................................................................... 36
Table 4. 5. The Compounds identified in liquid products of depolymerization of rice
straw lignin with ZSM-5 and Ni/ZSM-5. ................................................................. 40
Table 4.6. Results of lignin and silica recovery on different scales. ........................ 41
vi
LIST OF ABBREVIATIONS
EtOH
MS
FTIR
Ethanol
mass spectrometry
Fourier-Transform inferred spectroscopy
GC
Gas chromatography
HDO
Hydrodeoxygenation
HPLC
High performance liquid chromatography
IRRI
International Rice Research Institute
SEM
Scanning Electron Microscopy
TGA
Thermogravimetric analysis
XRD
X-ray powder diffraction
XRF
X-ray fluorescence
HCMUT
Ho Chi Minh City University of Technology
Approx.
Approximately
1
CHAPTER 1. PREFACE
1.1. Study Background
In recent years, the utilization of lignocellulosic biomass as a renewable source
for energy and chemical platforms has been investigated by scientists all over the
world [1]. Lignin is one of the most potential renewable and sustainable energy
resources which is present in a huge amount of agricultural waste such as maize, rice
straw, corn stover, sugarcane bagasse, etc [2, 3]. Amongst them, rice straw accounts
for the highest proportion of nearly 50 million tons generated annually in Vietnam,
especially in the Mekong delta. However, most of the rice straw is burned resulting in
huge emissions of harmful gasses such as NOx, CO, CO«. Therefore, lignin recovery
from rice straw not only prepares a high calorific bio-fuel but also reduces their
negative impacts on the environment [4±6].
Rice straw contains a significant amount of silica, which originates from the soil and
enters the roots of the rice plant as mono-silicic acid, Si(OH)4. Evaporation and
transpiration of water in the plant condense the monomeric Si(OH)4 species to their
saturation point, thus leading to the polymerization into insoluble polysilicon acid [7,
8]. Furthermore, the appearance of linkages among components was also confirmed:
Lignin associates with polysaccharides, especially hemicellulose, via covalent bonds
to form lignin-carbohydrate complexes. Likewise, silica is hypothesized to have
interaction with cellulose and lignin [9, 10]. The recalcitrant structure of
lignocellulosic biomass inhibits bio-refineries such as the fermentation of cellulose for
bioethanol, conversion of lignin into value-added chemicals. A lot of silica reduction
methods were released but some require harsh conditions or special equipment and
others are not efficient [9, 11, 12]. Moreover, there are several desilication methods
conducted in mill conditions giving good results, however, this method was not
reported about lignin recovery or removing both lignin and silica for gaining cellulose
and hemicellulose [13±15].
Keywords: lignin, bioethanol, circular bioeconomy, biooil, conversion.
2
1.2. Research aims and Objectives
The main objectives of this research were to study the valorization of the rice straw
following the biorefinery concept with the main idea shown in Figure 1.1. The specific
objectives were:
- Recovery of lignin from rice straw after pre-treatment.
- Integration of delignification process, and bioethanol production toward a
zero-waste biorefinery.
- Conversion of obtained lignin into biocrude.
- Evaluation of biorefinery approach and the life cycle of rice straw.
Figure 1.1. The scientific idea of this study.
1.3 Outline of thesis
This work is split into two sections: a theoretical section (which includes a literature
review) and an experimental section. In Chapter 2. Literature Review, the theoretical
portion is discussed. This section contains a literature analysis of the raw material as
well as relevant chemical techniques for understanding the new biorefinery approach
and this study. The experimental part of the thesis is described in chapter 3. Material
and Method, and discusses planning of experiments. The results from the experiments,
and finally, conclusions and future work are presented in chapter 4. Results and
Discussion, and chapter 5. Conclusion and Future Work.
3
CHAPTER 2. LITERATURE REVIEW
2.1. Rice straw ± a potential lignocellulose biomass overview
2.1.1. Lignocellulosic biomass
Lignocellulose biomass, also known as lignocellulose, is the most abundant
biorenewable substance on the planet [16], created by the photosynthesis process from
atmospheric CO2 and water. It is a complex matrix consisting primarily of
polysaccharides, phenolic polymers, and proteins that is an integral component of
plant woody cell walls. As seen in Figure 2.1, LCB has a complex spatial structure in
which cellulose (a carbohydrate polymer) is wrapped by a thick structure made up of
hemicellulose (another carbohydrate polymer) and lignin (an aromatic polymer).
Cellulose molecules are arranged in crystalline regions in regular coils, or in
amorphous regions in random geometry. Hemicellulose and lignin shield the
microfibrils of cellulose polymers, which are connected by hydrogen and van der
Waals bonds. Carbohydrates, the main ingredient of cellulose and hemicellulose,
account for about 70% of the dry weight of lignocellulose biomass and are the source
of virtually all of the most promising bio-based building blocks and chemical
intermediates, regardless of the conversion technologies used (biological or
thermochemical). Lignin, which accounts for around 25% of the weight of
lignocellulose biomass, is by far the most essential natural source of aromatics, apart
from being a strong solid biofuel. Because of this structure, lignocellulose can play an
important role in the energy industry, as it can be used to produce a variety of energy
products, including solid (briquettes), liquid (bioethanol and biodiesel), and gas
(biogas and bio-H2) [17].
4
Figure 2.1. The structure of lignocellulose biomass [18].
Cellulose is a compound composed of polysaccharides, that consists of an open
chain of D-JOXFRVH PROHFXOHV FRXSOHG WKURXJK ȕ-(1-4) glycosidic bonds with the
formula (C6H10O5)n (Fig 2.1). Cellulose is that the commonest organic compound
material on the market. Cotton fiber is containing 90% of cellulose content, wood is
40%-50%, and dried hemp is containing close to 57% [19, 20]. High amounts of
cellulose contained in pulp and cotton for economic use. cellulose is usually
accustomed to yield composition boards and paper-type materials. A prospective
characteristic of cellulose is crystallinity. Cellulose is converted into an amorphous
solid at conditions of 25 MPa pressure and temperature of 320°C. Many environmentfriendly biofuels may be derived from conversions of cellulosic materials, such as
agricultural residues and energy crops.
Hemicellulose is a branched heteropolymer containing close to 500-3000 sugar units
[21]. It consists of several sugar units, with a prevalence of monosaccharide parts
(xylose and arabinose) beside hexoses (mannose, glucose, galactose, and rhamnose)
5
and acetylated sugars. Hemicellulose cross-links with either cellulose or lignin,
strengthening the semipermeable membrane (Figure 2.1). Though hemicelluloses are
widely available, their utilization is harder compared to cellulose, due to their
structural diversity, and the complex mechanism of the enzymatic hydrolysis of
pentose sugar units. However, hemicelluloses supply a lot of prospects for
regioselective chemical and accelerator modifications compared to cellulose, thanks to
the variability in sugar constituents, glycosidic linkages, and structure of glycosyl
aspect chains still as 2 reactive hydroxyl group teams at the carbohydrate continuance
unit.
Lignin is that the third major element of LCB, having a polymeric complicated
structure, which is responsible for some of the structural materials in the particular
types of tissues of vascular plants and some algae [22]. It is an inevitable a part of
plant semipermeable membrane, particularly in bark and wood. Lignin shows rigidity
and hard quality because of the cross-linked synthetic polymers in its structure. It's
primarily amorphous (noncrystalline). It is a branched long-chain compound created of
3 varieties of monomers (Figure 2.2.), like primarily three-dimensional compound of
4-propenyl phenol (hydroxyphenyl unit or p-coumaryl alcohol), 4-propenyl-2-methoxy
phenol (guaiacyl units or coniferyl alcohol), and 4-propenyl-2.5-dimethoxyl phenol
(sinapyl alcohol or syringyl unit) [20].
Figure 2.2. Three type of lignin monomers: (A) p-coumaryl alcohol
(hydroxyphenyl unit), (B) coniferyl alcohol (guaiacyl units), and (C) sinapyl
alcohol (syringyl unit)
6
2.1.2. Rice straw
Rice straw, a residual byproduct of rice production at harvest, is one of abundant
lignocellulosic biomass in the world. Annual rice straw production is in the ranges of
100±140, 330±470, and 370±520 million t/year in Southeast Asia (SEA), the whole of
Asia, and over the world, respectively [23]. In Vietnam, rice straw accounts for the
highest proportion of nearly 50 million tons generated annually, especially in the
Mekong delta. However, currently, most of the rice straw is burned (Figure 2.3)
resulting in huge emissions of harmful gasses such as NOx, CO, CO«. Therefore,
utilizing this material for production of bio-based products is an eco-friendly solution
in context of climate changes.
Figure 2.3. Burning rice straw in field (a) and Using rice straw for animal feeds
(b).
The biomass component in rice straw is mainly composed of 38% cellulose, 25%
hemicellulose, and 12% lignin which are associated together to form a highly rigid
network. More recently, energy crops are raw materials used for the production of
second-generation biofuels as they offer high biomass productivity. Straw has a long
history as an energy source: for many centuries, straw has been the most widely used
raw material to burn fire. From the middle of the 20th century, problems rose from
pollution and the exhaustion of fossil fuels has increased the demand of biomass for
the production of energy [24]. More recently, second-generation biofuels were
developed, based on the conversion of LCB components to liquid fuels. Secondgeneration biofuels allow the utilization of the entire plants, such as woody crops,
agricultural residues, or waste, as well as dedicated non-food energy crops grown on
7
marginal land, thus allowing a dramatic increase of the productivity. With a million
tons of rice straw being wasted into the environment, rice straw is promising as a new
feedstock for value-added chemicals such as renewable energy or material production
[25].
2.2. Rice straw- based biorefinery
Biorefineries could be the most promising means of creating a sustainable biobased economy because of their undeniable benefits [26]. Biorefinery cleanly produces
various fuels, power, or heat that contribute to human energy needs; also generates
various chemical commodities and bioproducts in an environmentally sustainable
manner by utilizing local agricultural residues and municipal wastes feedstocks, thus
reducing disposal problems [27]. Local agricultural residues used as biorefinery
feedstocks are derived from lignocellulose-rich biomass resources, including wood,
straw, grasses,... Biorefineries have been significantly advanced significantly towards
fractionating lignocellulose to its major constituents in the past decade [27±29]. These
constituents have been studied to process continuously into a range of products and
energy using different process configurations with zero-waste generation to create
more economically feasible biorefineries [30]. Recently, biorefineries have been
significantly studied towards fractionating lignocellulose to its major constituents [29],
then being processed continuously into a range of products and energy using different
process configurations with zero-waste generation to create more economically
feasible biorefineries [30]. Paddy field-based biorefineries have gained much attention
in recent years [31]. Large rice-producing countries have adopted research strategies to
develop small-scale biorefineries utilizing crop residues integrated with sustainable
management of local agriculture [32]. Several pilot-scale plants have been made
available, followed by R&D activities to develop fully-fledged systems as [33±36].
Paddy straw-based biorefinery systems could be based on a biochemical operation
mode, including pretreatment/delignification, hydrolysis, and fermentation of
cellulosic fractions into ethanol or other value-added products [30]. Pretreatment is the
most crucial challenge of the biorefinery development to enrich cellulosic components
for hydrolysis and fermentation into ethanol because of stability and structural
toughness to the cell walls of the rice straw. This robustness is attributable to the cross-
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