Tài liệu Tungaloy main catalog

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2013 Tungaloy Polska Sp. z o.o. ul. Genewska 24 03-963 Warszawa, Poland Phone: +48-22-617-0890 Fax: +48-22-617-0890 www.tungaloy.co.jp/pl Tungaloy Corporation (Head office) Tungaloy America, Inc. 3726 N Ventura Drive, Arlington Heights, IL 60004, U.S.A. Phone: +1-888-554-8394 Fax: +1-888-554-8392 www.tungaloyamerica.com Tungaloy Canada 432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada Phone: +1-519-758-5779 Fax: +1-519-758-5791 www.tungaloyamerica.com Tungaloy de Mexico S.A. C Los Arellano 113, Parque Industrial Siglo XXI Aguascalientes, AGS, Mexico 20290 Phone:+52-449-929-5410 Fax:+52-449-929-5411 www.tungaloyamerica.com Tungaloy do Brasil Comércio de Ferramentas de Corte Ltda. Rua dos Sabias N.104 13280-000 Vinhedo, São Paulo, Brazil Phone:+55-19-38262757 Fax:+55-19-38262757 www.tungaloy.co.jp/br Tungaloy Germany GmbH An der Alten Ziegelei 1 D-40789 Monheim, Germany Phone: +49-2173-90420-0 Fax: +49-2173-90420-19 www.tungaloy.de Tungaloy France S.A.S. ZA Courtaboeuf - Le Rio, 1 rue de la Terre de feu F-91952 Courtaboeuf Cedex, France Phone: +33-1-6486-4300 Fax: +33-1-6907-7817 www.tungaloy.fr Tungaloy Italia S.r.I. Via E. Andolfato 10 I-20126 Milano, Italy Phone: +39-02-252012-1 Fax: +39-02-252012-65 www.tungaloy.it Tungaloy Czech s.r.o Tungaloy U.K. Ltd The Technology Centre, Wolverhampton Science Park Glaisher Drive, Wolverhampton, West Midlands WV10 9RU, UK Phone:+44 121 309 0163 Fax: +44 121 270 9694 www.tungaloy.co.jp/uk salesinfo@tungaloyuk.co.uk Tungaloy Hungary Kft Erzsébet királyné útja 125 H-1142 Budapest, Hungary Phone: +36 1 781-6846 Fax: +36 1 781-6866 www.tungaloy.co.jp/hu info@tungaloytools.hu Tungaloy Turkey Dudullu Organize Sanayi Bolgesi DES Sanayi Sitesi 1 Cadde Ticaret, Merkezi No.3/7 34779 Umraniye Istanbul, TURKEY Phone: +90 216 540 04 67 Fax: +90 216 540 04 87 www.tungaloy.co.jp/tr info@tungaloy.com.tr Tungaloy Benelux b.v. Tjalk 70 NL-2411 NZ Bodegraven, Netherlands www.tungaloy.co.jp/nl Tungaloy Cutting Tool (Shanghai) Co.,Ltd. Rm No 401 No.88 Zhabei, Jiangchang No.3 Rd Shanghai 200436, China Phone: +86-21-3632-1880 Fax: +86-21-3621-1918 www.tungaloy.co.jp/tcts Tungaloy Cutting Tool (Thailand) Co.,Ltd. 11th Floor, Sorachai Bldg. 23/7, Soi Sukhumvit 63 Klongtonnue, Wattana, Bangkok 10110, Thailand Phone: +66-2-714-3130 Fax: +66-2-714-3134 www.tungaloy.co.th Tungaloy Singapore (Pte.), Ltd. 31 Kaki Bukit Road 3, #05-19 TechLink Singapore 417818 Phone:+65-6391-1833 Fax:+65-6299-4557 www.tungaloy.co.jp/tspl Tungaloy India Pvt. Ltd. Unit#13, B wing, 8th Floor, Kamala Mills Compound Trade World, Lower Parel (West), Mumbai - 4000 13. India Phone: +91-22-6124-8804 Fax: +91-22-6124-8899 www.tungaloy.co.jp/in Tungaloy Korea Co., Ltd Turanka 115 CZ-627 00 Brno, Czech Republic Phone: +420-532 123 391 Fax: +420-532 123 392 www.tungaloy.cz #1312, Byucksan Digital Valley 5-cha Beotkkot-ro 244, Geumcheon-gu 153-788 Seoul, Korea Phone:+82-2-2621-6161 Fax:+82-2-6393-8952 www.tungaloy.co.jp/krr Tungaloy Ibérica S.L. Tungaloy Malaysia Sdn Bhd C/Miquel Servet, 43B, Nau 7, Pol. Ind. Bufalvent ES-08243 Manresa (BCN), Spain Phone:+34 93 113 1360 Fax:+34 93 876 2798 www.tungaloy.es 50 K-2, Kelana Mall, Jalan SS6/14, Kelana Jaya, 47301 Petaling Jaya, Selangor Darul Ehsan, Malaysia Phone:+603-7805-3222 Fax:+603-7804-8563 www.tungaloy.co.jp/my Tungaloy Scandinavia AB Tungaloy Australia Pty Ltd S:t Lars Väg 42A SE-22270 Lund, Sweden Phone:+46-462119200 Fax:+46-462119207 www.tungaloy.se Tungaloy Rus, LLC 36-G Kostukova str. 308012 Belgorod, Russia Phone:+7 4722 58 57 57 Fax:+7 4722 58 57 83 www.tungaloy.co.jp/ru Unit 308/33 Lexington Drive Bella Vista NSW 2153, Australia Phone:+612-9672-6844 Fax:+612-9672-6866 www.tungaloy.co.jp/au Tungaloy Cutting Tools 11-1 Yoshima-Kogyodanchi Iwaki-city, Fukushima, 970-1144 Japan Phone: +81-246-36-8501 Fax: +81-246-36-8542 www.tungaloy.co.jp 2014 2013 2014 Cutting Tools PT. Tungaloy Indonesia Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung Bekasi 17510, Indonesia Phone:+62-21-8261-5808 Fax:+62-21-8261-5809 www.tungaloy.co.jp/id Distributed by: ISO 9001 certified QC00J0056 Tungaloy Corporation 18/10/1996 ISO 14001 certified EC97J1123 Tungaloy Group Japan site and Asian production site 26/11/1997 Apr. 2013 (TJ) Metric Tungaloy Main Catalogue www.tungaloy.com Notes to Users of this Catalogue „ This catalogue is an introduction to Tungaloy Cutting Tools. „ Specifications and stock status described in this catalogue are subject to change without prior notice. „ All unit sizes are metric - in millimeter (mm). „ Units used in the catalogue conform to ISO standards in principle. „Stock status symbols „Ordering information z When ordering, specify the Cat. No., grade and quantity. (Example for TAC inserts) CNMG120408-TM T9125, 10 pcs. z TAC toolholders and TAC mills are shipped without inserts. Inserts must be ordered separately. z For the special grades or special products, please contact your nearest Tungaloy sales office. : Stocked items : Discontinued items : Available in 2013 No symbol: Not stocked Note: The products described in this catalogue are as of Jul. 2012. „Constitution of Tungaloy Cutting Tool Catalogue In this catalogue, products are described by machining types such as TAC turning inserts, TAC turning toolholders, threading tools and drilling tools. Users can select optimum tools by using the following searching methods. zSearching from the numerical / alphabetical index (Chapter 16) Catalogue numbers of products and parts are listed in numerical and alphabetical order in Chapter 16. When searching the product of known Cat. No., use this index. zSearching from the classification of tools zSearching from the tool list in each chapter When searching the product from the tool type, open the title page of the chapter of the tool type. For example, when searching the TAC boring tool: Search from the tool list. List of StreamJetBar & DoMiniBore Guidance A wide range of styles & size applicable for a variety of tooling  Designation system for TAC internal toolholders ..............................  Outline of new TAC boring toolholder, “DoMiniBore”........................  Outline of new TAC boring toolholder, “StreamJetBar” ....................  Clamping mechanism and features of TAC boring toolholders.........  “Stream Jet Bars” overview ..............................................................  Machining method of internal spherical surface ............................... Positive type 1 5–2 5–4 5–6 5–9 5–10 5–26 6 Products  SCLCR/L type  SCLPR/L type  SDQCR/L • SDUCR/L type  SDZCR/L type  SSKPR/L type  STFCR/L type  STFPR/L type  STUPR/L type  SVQBR/L • SVUBR/L type  SVZBR/L type  SVJBR/L type  SVQCR/L • SVUCR/L type  SVZCR/L type  SVJCR/L type  SWUBR/L type  SEZPR/L type  SEXPR/L type  SYQBR/L type  SYUBR/L type Q“DoMiniBore”  SWLXR/L type  SDXXR/L type  SDZXR/Ltype (CC inserts) (CP inserts) (DC inserts (DC inserts) (SP inserts) (TC inserts) (TP inserts) (TP inserts) (VB inserts) (VB inserts) (VB inserts) (VC inserts) (VC inserts) (VC inserts) (WB inserts) (EP inserts) (EP inserts) (YW inserts) (YW inserts) Boring & internal facing .......................................... Boring & internal facing .......................................... Boring & internal profiling ....................................... Internal retracting .................................................. Through boring ....................................................... Blind hole boring ................................................... Blind hole boring ................................................... Boring ..................................................................... Boring & internal profiling ....................................... Internal retracting .................................................. Internal sphere cutting ........................................... Boring & internal profiling ...................................... Internal retracting .................................................. Internal sphere cutting ........................................... Boring ..................................................................... Internal retracting .................................................. Boring & internal facing .......................................... Internal undercut & profiling ................................... Boring & internal profiling ...................................... 5–12 5–14 5–16 5–17 5–18 5–19 5–20 5–21 5–22 5–23 5–23 5–24 5–25 5–25 5–27 5–28 5–28 5–30 5–30 (WX inserts) (DX inserts) (DX inserts) Boring & internal facing .......................................... Boring & internal profiling ...................................... Internal retracting .................................................. 5–31 5–31 5–32 (CN inserts) (DN inserts) (DN inserts) (SN inserts) (TN inserts) (VN inserts) (WN inserts) Boring & internal facing ........................................... Internal profiling ..................................................... Internal retracting ................................................... Through boring........................................................ Boring...................................................................... Boring & internal profiling........................................ Boring & facing........................................................ 5–34 5–35 5–35 5–36 5–37 5–38 5–39 Boring & internal facing ......................................... Boring & internal facing ......................................... Through boring ...................................................... Blind hole boring ................................................... Boring & internal profiling ....................................... Boring & internal facing ......................................... 5–40 5–41 5–42 5–43 5–44 5–45 Boring & internal facing .......................................... 5–46 Q“Stream Jet Bar”  PCLNR/L type  PDUNR/L type  PDZNR/L type  PSKNR/L type  PTFNR/L • PTUNR/L type  PVUNR/L type  PWLNR/L type Q “Turning A”  ACLNR/L type  ADUNR/L type  ASKNR/L type  ATFNR/L type  AVUNR/L type  AWLNR/L type Q “TurnTec”  TLANR/L type (CN inserts) (DN inserts) (SN inserts) (TN inserts) (VN inserts) (WN inserts) (LNMX inserts) Q General purpose Boring / blind hole boring ....................................... Boring ..................................................................... Boring ..................................................................... Boring / internal facing ........................................... Boring / internal facing ........................................... Boring / internal facing ........................................... Boring / through boring .......................................... Boring / internal profiling ........................................ Boring / internal profiling ........................................ Boring / internal retracting ...................................... 5–48 5–51 5–54 5–55 5–58 5–59 5–59 5–62 5–65 5–67 Q Sleeves ................................................................................................................................................................... 5–68  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders  TAC boring toolholders (TP, TN inserts) (TP, TN inserts) (WB inserts) (C inserts) (WN inserts) (EP, SP inserts) (SN inserts) (DC, DN inserts) (VB, VC inserts) (DC, DN inserts) ø5 7 8 Boring Insert type: TP†† 5-14 SCLPR/L Steel ø8 ~ ø25 Boring & internal facing Carbide ø8 ~ ø16 Insert type: CP†† ø10 Steel ø8 ~ ø25 Carbide ø8 ~ ø25 ø10 5-19 12 5-18 50˚ 50˚ 13 ø27 ø10 ø20 Steel ø10 ~ ø25 ø13 Boring & internal profiling Carbide ø10 ~ ø20 Insert type: DC†† ø13 SDUCR/L 5-16 5-24 Steel ø12 ~ ø40 SVUCR/L Boring & internal profiling Carbide ø12 ~ ø25 Insert type: VC†† 16 ø13 ø25 ø13.5 ø13.5 Steel ø12 ~ ø25 5-17 30˚ Internal retracting Insert type: DC†† 50˚ Internal retracting Insert type: VC†† SVZCR/L Steel ø30.5 ø17 ø30.5 ø14 Steel ø12 ~ ø25 Carbide ø12 ~ ø16 5-25 ø50 ø21.5 ø17 Boring & internal profiling Carbide ø12 ~ ø25 Insert type: VB†† SDZCR/L ø34 ø30 ø10~ ø40 Steel 5-22 ø32 ø24.5 Boring & internal profiling Carbide ø10~ ø16 Insert type: VC†† 5-24 ø50 ø32 ø20 ø13 5-16 SVQBR/L 25.5˚ ø32 ø18 Steel ø16 ~ ø25 5-22 SVUBR/L Boring & internal profiling Carbide ø16 ~ ø25 Insert type: VB†† SVQCR/L ø31 ø27 ø16 Insert type: DC†† 25.5˚ ø27 ø20 Steel ø10~ ø25 15.5˚ Boring & internal profiling Carbide ø10~ ø20 15 ø27 ø10 ø16 ~ ø25 SDQCR/L 14 ø27 ø22 Steel Through boring Insert type: SP†† 50 ø34 ø10 Steel 40 ø27 ø10 SSKPR/L 11 ø8 ø8 ~ ø25 STFCR/L 30˚ ø8 Carbide ø7 ~ ø25 5-20 Blind hole Boring Insert type: TC†† Select the page of the product being searched. ø8 ø6 Carbide ø8 ~ ø20 STFPR/L 30 ø27 ø6 ø8 Steel 20 ø27 ø7 ~ ø32 5-21 Blind hole Boring Insert type: TP†† 9 10 Steel ø5 ~ ø8 Carbide ø5 ~ ø8 5-27 STUPR/L Q“Stream Jet Bar” ø7 Boring & internal facing Carbide ø4 ~ ø25 Insert type: CC†† Steel Boring Insert type:WB†† 5 10 ø7 ø4.5 ø5 5-12 SWUBR/L Select the chapter of TAC boring tools. TAC Internal Toolholders TAC Internal Toolholders 5 0 ø4.5 ø4 ~ ø25 SCLCR/L Can search from machining type, tool diameter etc. Minimum bore diameter (mm) Shank diameter 5-28 SEXPR/L Steel ø4 ~ ø8 Boring & internal facing Carbide ø4 ~ ø8 Insert type: EP†† 3 4 5 Shank type Style 2 ø25 ø18 ø22 ø16 ø12 5 –10 zBasic Constitution of Tungaloy Cutting Tool Catalogue TEN / EEN type Diameter Series name, features, tool diameters and applications are indicated. 70° ø32 ~ 160 mm TEN / EEN type 6.4mm Air Hole Steel Stainless Cast Iron Non-ferrous Highly productive face milling of various work materials Face Milling Rake angle: A.R. ⫺6° øDb ød a A T A ap 70˚ 3f Pitch Stock Inserts ØDc  3 50 Close Coarse TEN09R050M22.0-03 TAC Mills R Lf b a (kg) 56 41 22 20 40 6 10 0.3 with 20 40 TEN09R063M22.0-04  4  4 80 86 TEN09R100M31.7-05  5 100 106 69 41 22 46 25.4 26 50 60 31.75 32 50 6 6 10 9.5 0.5 with with CM12x30H with TMBA-M16H with TMBA-M20H 9-197B 125 131 80 38.1 38 63 10 15.9 160 166 100 50.8 46 63 11 19 4.4 without 4 50 56 41 22 20 40 6 10 0.3 with   TEN09R100M31.7-08  6 7 8 63 80 100 69 41 86 106 22 46 25.4 60 31.75 20 26 32 40 6 50 6 50 10 9.5 CM10x30H 9-197A with with CM12x30H with TMBA-M16H with TMBA-M20H 9-197B 131 80 38.1 38 63 10 15.9 166 100 50.8 46 63 11 19 4.6 without 50 56 41 22 20 40 6 10 0.3 with CM10x30H TEN09R063M22.0-08  8 69 41 10 0.5 with  10 80 86 46 25.4 26 50 6 9.5 0.9 with CM12x30H TEN09R100M31.7-12  12 100 106 60 31.75 32 50 8 12.7 1.4 with TMBA-M16H with TMBA-M20H 9-197B TEN09R125M38.1-16 TEN09R160M50.8-20  16 125 131 80  20 160 166 100 22 20 40 38.1 38 63 50.8 46 63 6 10 11 15.9 19 2.9 CM10x30H 4.9 without Dimensions (mm) ØDc ØD1 ØDs Rs Weight Lf L (kg) Air hole  3 32 38 32 80 35 115 0.7 with EEN09R040M32.0-04  4 40 46 32 80 35 115 0.7 with EEN09R050M32.0-04  4 50 56 32 80 40 120 0.9 with EEN09R063M32.0-06  6 63 69 32 80 40 120 1.0 with EEN09R080M32.0-07  7 80 86 32 80 40 120 1.3 with EEN09R032M32.0-03 Applicable cutter Torx bit Grip T 5.9 5.9 6.3 Fig. 1 Fig. 2 Fig. 3 TEN09R... *TEN09R... CSTR-4L100 BT15S BT15M H-TBS T-15D Standard cutting conditions Hardness HB Selection criteria Low carbon steels (S15C, SS400 etc.) ~ 200 First choice Priority on impact resistance Priority on wear resistance Priority on surface quality High carbon steels (S45C, S55C etc.) 200 ~ 300 First choice Priority on impact resistance Priority on wear resistance Priority on surface quality Alloyed steels (SCM440, SCr415 etc.) 150 ~ 300 First choice Priority on impact resistance Priority on wear resistance Priority on surface quality - *See next page: Replacement parts No. of Stock Inserts A 12.2 12.2 12.2 Replacement Parts Cat. No. 9-197A EEN09 (Fig. B: shank type) Cat. No.   Mono block type substitution wrench Work materials CM10x30H TEN09R080M25.4-10 63   Clamping screw 0.5 125 160 6  Bore Type Components 9-197A 1.3 10 12    : Stocked items. - 0.9 12.7   TEN09R050M22.0-06  CM10x30H 2.7 8 *TEN09R125M38.1-10 *TEN09R160M50.8-12  Description 1.3 6 7  TEN09R063M22.0-06 CM10x30H 0.9 12.7   TEN09R050M22.0-04 TEN09R080M25.4-07 Mounting details 2.6 8 *TEN09R125M38.1-06 *TEN09R160M50.8-07 Dimensions (mm) Shape Cermet Carbide AH725 AH120 AH140 T3130 T1115 NS740 TH10 Air hole Center bolt Ød TEN09R080M25.4-04 63 Weight ØDb with with without R0.8 Fig. 3 AJ (For Aluminium) Stock Coated grades Honing C C C Parts Clamping screw Wrench (Substitution) Tool steels (SK, SKH etc.) ~ 300 T-15DB Stainless steels (SUS304, SUS316 etc.) - (T-15D) Grey cast irons (FC250, FC300 etc.) - Ductile cast irons (FCD400 etc.) - Aluminium alloys (Si < 13%) Aluminium alloys (Si * 13%) - CSTR-4L100 First choice Priority on impact resistance Priority on wear resistance First choice First choice Priority on wear resistance First choice Priority on wear resistance First choice Notes: · Remove excessive chip accumulation with an air blast. · When chips stick to the cutting edges (aluminium machining), use a water soluble coolant. · When cutting an interrupted surface or a casting skin, the feed (fz) should be Recommended grade Cutting speed Vc (m/min) AH725 AH140 T3130 NS740 AH725 AH140 T3130 NS740 AH725 AH140 T3130 NS740 AH725 AH140 T3130 AH140 AH120 T1115 AH120 T1115 100 - 250 80 - 180 120 - 250 100 - 250 100 - 230 80 - 180 120 - 250 100 - 250 100 - 230 80 - 150 120 - 250 100 - 250 100 - 180 80 - 120 100 - 180 90 - 180 140 - 250 150 - 280 100 - 200 120 - 220 TH10 500 - 1500 Feed per tooth fz (mm/t) 0.1 - 0.6 0.1 - 0.5 0.1 - 0.5 9 TAC Mills Extra close 9 Dimensions (mm) ØD1 1.4 Fig. 2 W (Wiper) Accuracy PNCU0905GNER-MJ PNCU0905GNER-W PNCU0905GNFR-AJ Fig. B No. of Cat. No. R0.8 3.8 Fig. 1 MJ (General) Cat. No. RZ 3 R0.8 1.4 ø+s Hp øDc øD1 Max. ap: 6.4 mm Wrench R ø+1 ø+c Lf 70˚ Fig. A EEN09 TEN09 (Fig. A: bore type) Chapter No. _ Page No. T A T b TEN09 Inserts R.R. ⫺2° ~ ⫺10° 0.1 - 0.4 0.1 - 0.5 0.1 - 0.4 0.1 - 0.5 0.1 - 0.45 0.1 - 0.6 0.1 - 0.6 0.1 - 0.5 reduced below the recommended value shown in the above table. · Cutting conditions are limited by machine power, workpiece rigidity, and spindle output. When the cutting width, depth or overhang length is large, set Vc and fz to the lower recommended values and check the machine power and vibration.  : Stocked items. 9 –46 5HODWLQJ SDJHV Technical Reference (15-1) Shows the relating pages. 9 –47 Chapter No. CONTENTS 2013 2014 Tungaloy Cutting Tools Grades TAC Inserts PCBN & PCD Tools: T-CBN / T-DIA TAC External Toolholders TAC Internal Toolholders TAC Grooving & Parting Tools TAC Threading Tools TAC Tools for Small Lathes: J Series TUNGALOY TAC Mills Endmills Drilling Tools Tooling Systems Omitted / Brazed and Solid Carbide Tools 1 2 3 4 5 6 7 8 9 10 11 12 13 Parts for TAC Tools 14 Technical References 15 Index 16 Special surface technology TUNGALOY New Grades NEW! NEW! T9100 series T6100 series T5100 series AH600 series AH725, AH905 NEW! TUNGALOY New CVD coated grade for steel turning Provides a high level of reliability with excellent fracture resistance! TUNGALOY Excellent cutting performance with significantly improved wear and impact resistance. NEW! TUNGALOY Incredible reliability in stainless steel turning T6120: Suitable grade for high speed cutting due to excellent plastic deformation resistance T6130: Versatile grade for medium to high speed cutting. This is credit to exceptional wear resistance NEW! TUNGALOY Exceptional tool life due to the newly developed PVD coating AH630: Versatile grade that has an excellent balance of fracture and wear resistance AH645: Provides outstanding reliability with high fracture resistance NEW! Sharpness of positive inserts with twice the number of cutting edges - Applicable from ø12 mm min bore with double sided insert - High performance toolholders that have high rigidity and excellent chip evacuation Cutting-edge technology provides maximum productivity - Suitable for highly productive roughing operations - Long cutting edges cover a fluctuating depth of cut Toolholders for external and internal turning Improved clamping forces provide high accuracy and stable long tool life Toolholders for internal turning Highly rigid boring bars with excellent chip evacuation The complete grooving solution - Multifunctional system for diverse grooving needs - NS530 Cermet grade has been extended to feature fine surface finishing inserts NEW! Solid boring bars applicable for min ø0.6 mm bore! - Fine cutting edge and smooth coating offer high precision machining - Wide range of items can be applied to a wide range of internal operations The new standard coated CBN grade for hardened steel machining Applicable for all types of hardened steel turning NEW! The smallest indexable CBN inserts in the world - For boring down to ø4.5 mm with CBN inserts - Sharp cutting edge reduces the cutting forces and provides the finest surface quality (Real size) Ceramic insert with dimple for high speed machining of cast irons New innovative clamping system delivers high productivity! TUNGALOY Special surface technology TUNGALOY New Grades AH725 / AH130 / T1115 Provides a smooth insert surface to prevent chip adhesion and improve chipping resistance NEW! New-generation of high feed cutters offering incredible productivity - Large inclination drastically reduces the cutting forces and prevents chattering - Two sizes of insert allow a wider tool diameter range NEW! High productivity and economical solution with 8 corner type inserts - Dovetail structure improves the clamping strength - Ideal insert with high fracture resistance for outstanding productivity NEW! Long cutting edges create incredible productivity - 4 cornered insert with excellent sharpness - Suitable for roughing operations on small to medium size machines - Insert geometry with large positive rake angle reduces the cutting forces - Newly developed cutter body with high density insert pocket provides the exceptional productivity - Tangential insert with tough cutting edges allow the high productivity - Suitable for heavy machining of a wide range of materials Highly productive small diameter cutter TUNGALOY TUNGALOY The multi-purpose high precision cutter - Helical cutting edges provide smooth cutting - 4 types of chipbreaker and various kinds of cutter bodies cater to a wide range of applications TUNGALOY Highly rigid shoulder milling cutters for roughing operations with tangential insert - Economical double sided insert with 4 edges - Excellent balance with toughness and sharpness NEW! Incredibly secure system for slot milling - Excellent productivity credit to a rigid cutter body with high density insert pockets - Thick tangential insert with tough cutting edges TUNGALOY NEW! Economical double sided square insert with high level of sharpness - Remarkable productivity with tough cutting edges - Innovatively designed cutting edges reduce the cutting forces TUNGALOY TUNGALOY TUNGALOY Face milling cutter The best solution for steel and cast iron milling! - Available with octagonal or square inserts and different cutter bodies for each type of insert - 2 types of clamping systems - Extremely versatile series TUNGALOY Face milling cutter Pentagonal double sided insert with 10 cutting edges - High productivity at high feed rate condition - NS740 Cermet grade is expanded, providing exceptional surface finish TUNGALOY Radial milling cutter Serrated cutting edges prevent chattering - Serrated edges provides smooth cutting in long overhang applications - Serrated and round inserts fit in the same pocket TUNGALOY Head changeable endmills Endmilling innovation! - The most effective tooling with hundreds of combinations! - Easy head clamping system drastically reduces tool changing time NEW! Special surface technology TUNGALOY The most economical solution for drilling with innovative insert and grade - Enhanced corner offers incredibly stable drilling - New revolutionary grade AH9030 allows long tool life Diameter range: ø28 ~ ø54.0 mm L/D = 2, 3 Higher productivity due to superior chip evacuation! - Newly developed DG chipbreaker is added - 4 types of chipbreaker demonstrate the excellent chip control in a wide range of materials NEW! Expandable diameter drill - The drill diameter can be changed by using “Setting plates” - 5 kinds of drill bodies cover the entire diameter range ø55 - ø80 mm NEW! The innovative head changeable drill for high productivity - Easy and secure clamping system drastically reduces tool set-up time - DrillMeister with exclusive chamfering adapter reduces machining process time Tooling System Unique function and wide range of variation A large variety of holders, collet chucks, endmill holders and face mill arbors that can be applied to a wide range of machining applications. NEW! Tooling System Quick change system for flexible machines TungCap has a polygon design taper that can be applied to a wider range of cutting applications on flexible machines. Safety Notes 1. Cemented tungsten carbide, coated carbide, cermet, ceramic, polycrystalline compact (hard materials) are hard and brittle. Therefore, caution must be used during cutting operation. During the cutting operation, tools may be broken due to thermal shock, excessive tool wear or mishandling which may cause serious injury to the operator. 2. During operation of the machine, a machine guard, safety glasses, gloves etc. should always be used to prevent injury due to hot flying chips, fragmented cutting tools, broken work pieces, etc. 3. Some cutting tools may have sharp edges. Safety gloves should always be used when handling these products. 4. During the cutting operation, high temperature sparks may be generated by broken tools or chips and could cause a fire. Precautions must be taken during machine placement and while using waterinsoluble cutting fluid. 5. When grinding carbide cutting tool materials, adequate ventilation, respiratory protection mask and eye protection should be used to protect the operator from grinding dust injury. 6. Consult the Material Safety Data Sheet (MSDS) for details on potentially hazardous properties and substances associated with grinding carbide. (MSDS sheets are available upon request.) 7. Tungaloy suggests the implementation of well established safety practices during the use of all cutting tool products. Tungaloy recommends compliance with industry safety standards in all sectors of the work environment. Unified symbols for cutting conditions and tool dimensions The Japan Cemented Carbide Tool Manufacturers’ Association, in cooperation with The Japan Small Cutting Tools Association, has enacted unified quantity symbols of cutting conditions and tool specifications for users’ convenience. (Quantity symbols of cutting conditions ) Symbol / Unit Cutting speed Vc Turning Feed m/min f Power consumption kc Cutting speed Vc ap Vf mm ae Pf Number of teeth mm/rev z Power consumption mm Pc mm/rev øDc min-1 n Feed Pick feed Feed mm/min f Thrust force Specific cutting force kc kW N·m Tc Tool diameter Specific cutting force N Kc Dimensional symbols of turning tools 䊉 External turning tools MPa Power consumption mm Pc Drilling depth MPa mm H kW Number of revolutions min-1 n 䊉 Internal turning tools y r t e r w q t e u w y 햲 햳 햴 Overall length Head length L1 L2 햵 햶 Distance Distance to cutting to cutting edge edge f f1 햲 q 햷 햸 Shank width Shank height Cutting edge height Overall length Head length b h h1 L1 L2 䊉 External and face grooving tools 햳 햴 햵 햶 햷 Distance Minimum Shank to cutting bore diameter edge diameter f øDm øDs Shank height h 䊉 Internal grooving tools o Min. bore diameter øDm r t ei w t e q u u mm f mm Number of revolutions min-1 Vf Torque e rε mm/t Feed speed m/min Mc fz mm n Cutting speed Drilling Corner radius μm Work diameter øDm mm Number of revolutions cm3/min Vc W Feed per tooth mm/min Radial depth of cut Chip removal rate Q Cutting edge width mm h MPa Feed speed m/min Axial depth of cut Milling ap Specific cutting force Theoretical surface roughness kW Pc Depth of cut mm/rev y r i w y q 햲 햳 햴 햵 햶 햲 햳 햴 햵 Overall length Head length Distance to cutting edge Shank width Overall length Head length Distance to cutting edge L1 L2 f Maximum grooving diameter øDm b L1 L2 f Maximum grooving diameter øDm 햷 햸 햹 햺 햶 햷 햸 햹 Maximum grooving depth Shank diameter Shank height Cutting edge width Maximum grooving depth ar øDs h w ar Cutting Cutting edge edge width height Shank height h h1 w 䊉 External threading tools 䊉 Internal threading tools q w e r q r t y w t e u y 햲 햳 Overall length Head length L1 L2 햴 햵 Distance Shoulder to cutting width edge f - 햶 햷 햸 햲 Shank width Shank height Cutting edge height Overall length 햳 Head length b h h1 L1 L2 햴 햵 Distance Maximum to cutting grooving edge diameter f øDm 햶 햷 Shank diameter Shank height øDs h
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