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Supercritical Fluid Chromatography This page intentionally left blank 1BO4UBOGPSE4FSJFTPO3FOFXBCMF&OFSHZ‰7PMVNF Supercritical Fluid Chromatography Advances and Applications in Pharmaceutical Analysis editors Preben Maegaard Anna Krenz Wolfgang Palz edited by Webster The Rise of Gregory ModernK. Wind Energy Wind Power for the World CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2014 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20131218 International Standard Book Number-13: 978-981-4463-01-0 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www. copyright.com (http://www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com Contents Preface 1. The SFC Market: “Yesterday, Today, and Tomorrow” Gregory K. Webster 1.1 Introduction 1.2 Development of SFC 1.2.1 Capillary SFC 1.2.2 Packed-Column SFC 1.2.3 Preparative SFC 1.3 The SFC Market 1.4 SFC in the Pharmaceutical Industry 1.4.1 The Use of SFC in Discovery 1.4.2 IQ/OQ/PQ for SFC Instrumentation 1.4.3 Method Development for Achiral SFC 1.4.4 Achiral Preparative SFC 1.4.5 SFC for Chiral Method Development Screening and Analysis 1.4.6 Chiral Preparative SFC 1.4.7 SFC in Process Analytical Chemistry 1.4.8 Analytical SFC for Impurities 1.4.9 SFC-MS 1.4.10 SFC of Natural Products 1.4.11 Polarimetry Detection in SFC 1.4.12 New Frontiers in SFC–USFC 1.4.13 Pilot-Scale SFC 2. The Use of SFC in Discovery Sciences Kanaka Hettiarachchi, Andersen Yun, May Kong, John R. Jacobsen, and Qifeng Xue 2.1 Introduction 2.2 High-Throughput Screening and Purification 2.2.1 Chromatographic Technologies 2.2.2 Laboratory Workflow 2.3 Implementation of SFC 2.3.1 SFC Fundamentals xiv 1 1 4 4 5 5 6 6 7 7 7 7 8 8 9 9 10 11 12 12 13 15 15 16 16 17 19 19 vi Contents 2.4 2.5 3. 2.6 2.7 2.3.2 Benefits of SFC Instrumentation 2.4.1 Analytical Instrumentation 2.4.2 Preparative Instrumentation Enantiomeric Separation in SFC 2.5.1 Chirality and Chromatographic Separation 2.5.1.1 RPLC and SFC Separation of Two Diastereomers 2.5.1.2 SFC Separation of a Lipophilic Prodrug Achiral Separation in SFC 2.6.1 Screening Samples 2.6.1.1 Separation of Routine Compounds 2.6.1.2 Challenging Separations 2.6.2 Mass-Directed Purification with SFC 2.6.3 Achiral Purification Comparison of RPLC-MS and SFC-MS Remarks of SFC in Drug Discovery Qualification of SFC Hardware and Validation of Systems Ludwig Huber 3.1 Introduction 3.2 Analytical Instrument Qualification According to USP <1058> 3.3 Qualification Planning 3.4 Design Qualification 3.4.1 The Importance of Requirement Specifications 3.4.2 Vendor Assessment 3.5 Installation Qualification 3.6 Operational Qualification 3.7 Tests for Operational Qualification 3.8 Performance Qualification 3.9 Specific Considerations for Software and Computer Systems 3.10 (Preventive) Maintenance and Repair 3.11 Change Control 3.12 Validation Reports 20 23 23 24 25 25 25 28 28 29 30 31 32 33 37 43 43 44 46 48 49 51 53 54 56 56 60 61 63 64 Contents 4. Method Development for Achiral SFC Jeffrey W. Caldwell, Walton B. Caldwell, Gregory K. Webster, and Zhenyu Wang 4.1 Introduction 4.2 Overview of Achiral SFC Separations 4.2.1 Achiral SFC vs. Achiral HPLC 4.2.2 Commercially Available Achiral Stationary Phases for SFC 4.2.3 Novel Stationary Phases for SFC 4.2.3.1 “Amino” stationary phases 4.2.3.2 Hydroxylated stationary phases 4.2.3.3 Stationary phase pore size 4.2.4 Column Formats for SFC 4.3 Achiral Method Development 4.3.1 Role of Modifier and Additive 4.3.2 Primary Screening on Mobile Phase and Stationary Phase 4.3.3 Fine-Tuning on SFC Separation 4.4 Develop SFC Method for Mometasone Furoate Impurity Analysis 4.5 Summary 5. Achiral Preparative Supercritical Fluid Chromatography Vivi Lazarescu, Mark J. Mulvihill, and Lifu Ma 5.1 Introduction 5.2 Evolution of Achiral SFC Instrumentation 5.3 Stationary Phases for Achiral SFC 5.4 Method Development: Experimental 5.4.1 The Value of Pre-Purification 5.4.2 Column Selection 5.4.3 Mobile Phase Modifier and Additives 5.4.4 Flow Rate 5.4.5 Gradient Ramp Rate 5.4.6 Sample Solvents 5.4.7 Triage between SFC and HPLC 5.5 Singleton Achiral Purification of Difficult Samples for Discovery Research Support 5.6 Approaches for SFC Purification of Compound Libraries 65 65 66 66 67 70 70 74 76 80 80 80 82 84 86 93 97 97 100 108 112 112 113 114 115 115 116 116 116 119 vii viii Contents 5.7 5.8 5.6.1 UV-Triggered or Fixed Window Fraction Collection 5.6.2 Mass-Triggered Fraction Collection Multicolumn (Dual-Column) Approach for Achiral SFC Purifications Summary 6. Supercritical Fluid Chromatography for Chiral Method Development Screening and Analysis Gregory K. Webster and Ted J. Szczerba 6.1 Introduction 6.2 Overview of Chiral SFC Separations 6.2.1 Stereoselectivity 6.2.2 Chiral SFC vs. Chiral HPLC 6.2.3 Commercially Available Chiral Stationary Phases for SFC 6.2.4 Mobile Phases for Chiral SFC 6.2.5 Co-Solvents in Chiral SFC 6.2.5 Co-Solvent Modifiers in Chiral SFC 6.3 Chiral Method Development 6.3.1 Synthetic Approach 6.3.2 Method Development Screens 6.3.3 Application 6.3.3.1 Screening success rate 6.4 Summary 7. Chiral Preparative Supercritical Fluid Chromatography Manuel C. Ventura 7.1 Introduction 7.2 Toward Useful Chiral Stationary Phases 7.3 SFC Application to Preparative Separation 7.3.1 Basic Background 7.3.2 Mobile Phases for Prep SFC 7.3.3 Instrumentation for Prep SFC 7.4 Strategy for Chiral Preparative SFC Separation of New Drug-Like Molecules 7.4.1 Analytical Method Development 7.4.2 Preparative Purification 7.5 Applications for Chiral Prep SFC: Successes and Challenges 121 125 130 135 145 145 147 147 148 149 157 157 159 161 161 163 165 166 168 171 171 172 173 173 174 175 177 177 179 181 Contents 8. 9. 7.6 7.5.1 Toward Pharmaceutical Application of Chiral Preparative SFC 7.5.2 Preparative Application of Chiral Stationary Phases 7.5.3 Solubility and Mobile Phase Issues in Prep SFC 7.5.4 Recycling Chiral SFC Separation Processes Conclusion SFC in Process Analytical Chemistry Yanqun Zhao 8.1 Introduction 8.2 Chiral Purity Analysis and Method Development 8.2.1 Introduction 8.2.2 Chiral Purity Analysis by SFC in Process Analytical Chemistry 8.2.3 Method Development Using SFC Screening 8.2.4 Column Selection 8.2.5 Modifier and Modifier Composition 8.2.6 Effect of Additive 8.2.7 Method Transfer between SFC and HPLC 8.3 SFC Instrument Qualification and Method Validation 8.4 Impurity Isolation and Material Purification 8.4.1 Impurity Isolation 8.4.2 Material Purification 8.5 SFC with Mass Detection 8.5.1 Using a Mass Detector 8.5.2 Applications 8.6 Achiral Separations 8.7 Summary and Conclusion Analytical SFC for Impurities Yun Huang 9.1 Introduction 9.2 Qualification of Analytical SFC System 181 181 184 187 188 195 195 197 197 197 199 202 203 204 205 207 209 209 212 212 213 214 216 218 225 226 231 ix x Contents 9.3 9.4 9.2.1 Analytical Instrument Qualification Overview 9.2.2 Qualification of Analytical SFC System Analytical SFC as Primary Chiral Purity Tool for Clinical Release and Stability Testing 9.3.1 Method Validation Parameters 9.3.2 Feasibility Study on Chiral SFC Used for Clinical Release and Stability Testing 9.3.2.1 Method validation results and discussions for PF-00981823 9.3.2.2 SFC method development and validation for PD-0348292 9.3.3 Method Transferability 9.3.3.1 Study design 9.3.3.2 Results and discussions Conclusions 10. Supercritical Fluid Chromatography–Mass Spectrometry Laila Kott 10.1 Introduction 10.2 Sources 10.2.1 Vacuum Sources 10.2.1.1 Direct introduction 10.2.1.2 Thermospray interface 10.2.1.3 Particle beam interface 10.2.2 Atmospheric Sources 10.2.2.1 Atmospheric pressure chemical ionization 10.2.2.2 Electrospray ionization 10.2.2.3 Atmospheric pressure photoionization 10.3 Source and Mass Analyzer Interfaces 10.3.1 Flow Splitting Prior to the Back Pressure Regulator 10.3.2 Total Flow Using a Pressure Regulating Fluid Interface 10.3.3 Total Flow Using a BPR 10.3.4 Total Flow Using a Passive BPR 10.4 Mass Analyzers 10.5 Types of Analyses 231 233 239 240 241 243 246 255 255 256 260 265 265 266 266 267 267 268 268 269 272 273 276 276 277 279 280 280 282 Contents 10.6 10.5.1 Chiral SFC-MS 10.5.2 Achiral SFC-MS 10.5.3 Prep SFC-MS 10.5.4 Structure Elucidation Traditional Problems 11. Supercritical Fluid Chromatography of Natural Products Ying Wang 11.1 Introduction 11.2 Analytical Supercritical Fluid Chromatography of Plant Metabolites 11.2.1 Sesquiterpenes 11.2.2 Diterpenes 11.2.3 Triterpenes 11.2.4 Alkaloids 11.2.5 Flavonoids 11.2.6 Kava Lactones 11.3 Analytical Supercritical Fluid Chromatography of Microbial Metabolites 11.3.1 Macrolides 11.3.2 Cyclic Peptides 11.3.3 Polyethers 11.3.4 Trichothecenes 11.3.5 Chloramphenicol 11.4 Preparative Supercritical Fluid Chromatography of Natural Products 11.4.1 Preparative Supercritical Fluid Chromatography of Plant Metabolites 11.4.2 Preparative Supercritical Fluid Chromatography of Microbial Metabolites 11.5 Conclusions and Prospects 12. Polarimetric Detection in Supercritical Fluid Chromatography Gary W. Yanik 12.1 Introduction 12.2 Theory of Operation 12.3 Comparison of ALP, UV, and CD 285 286 287 288 288 297 297 299 299 304 309 311 313 314 316 316 318 320 320 323 324 324 326 326 333 333 334 337 xi xii Contents 12.4 12.5 12.6 Analytes 12.4.1 Small Molecule Pharmaceutical Candidates 12.4.2 Antibiotics and Sugars: Compounds without Chromophores 12.4.3 Amino Acids 12.4.4 Natural Products 12.4.5 Foods, Flavors, and Fragrances 12.4.6 Fertilizers and Pesticides Applications 12.5.1 SFC Method Development 12.5.2 SFC Preparatory Purification: Peak Collection Summary 13. Supercritical Fluid Chromatography with Ultra-Performance Particles Ziqiang Wang 13.1 Introduction 13.1.1 Supercritical Fluid Chromatography 13.2 Current Status of SFC Performance 13.3 Characteristics of Ultra-Performance Particles for SFC Considerations 13.4 Published studies on SFC with Ultra-Performance Particles 13.5 Summary 13.6 Future Directions of SFC Development 14. Pilot and Production-Scale Supercritical Fluid Chromatography Geoffrey B. Cox 14.1 Introduction 14.2 Large-Scale SFC: The Potential 14.3 Scale-Up Issues 14.3.1 Column Size 14.3.2 Particle Size 14.3.3 Speed 14.3.4 Sample Introduction 14.4 Large-Scale Equipment 14.4.1 Batch Systems 338 338 338 340 340 341 341 341 341 343 346 347 347 347 349 352 355 366 366 371 371 372 375 376 377 381 381 382 382 Contents 14.5 14.6 Index 14.4.2 Alternate Pumping Recycle in SFC 14.4.3 SMB-SFC Applications at Pilot and Industrial Scale 14.5.1 Fish Oils 14.5.2 Cyclosporin 14.5.3 Palm Oil Components Future 383 385 388 389 390 390 390 395 xiii This page intentionally left blank Preface After a Pittsburgh Conference symposium, Stanford Chong of Pan Sanford approached me to ask if I was interested in writing a book on supercritical fluid chromatography (SFC). I quickly replied, “No!” Thinking about it further, I saw a need to update the many applications of SFC in the pharmaceutical industry. I told Stanford that I would look to industry experts to help guide me on this endeavor. Thank you, Stanford, and my good friend, Laila, for your support and encouragement on this endeavor. When I look at supercritical fluid chromatography (SFC), the first concept that comes to mind is that of an analytical toolbox. A past coworker, or “Pope Van Deempter” as we sometimes called him, often liked to label people by their specialty. He was a “chromatographer.” Because my graduate work was mostly in atomic spectrometry, he would call me a “spectroscopist.” This would challenge me because (1) my academic days have been in the rear view mirror for a quite a while and (2) such labeling is opposite of what I was taught in regard to analytical chemistry. If I had to be labeled as a scientist, I would much prefer the title “analytical chemist” for a true analytical chemist tries not to marry oneself to a single technique, but uses the “right” technique for the task at hand. We value the generalist who can maintain a broad view as much as the specialist in a single technique. In truth, both are needed in the pharmaceutical industry. The success of SFC is along these same lines. For much of its existence, other techniques could perform in a similar manner, but SFC has several niches where it is the “right tool” for the task at hand. Conversely, whereas SFC can be investigated as a tool for several applications, it should not be used in areas where other techniques have technical, efficiency, or cost advantages. SFC developed its place in the pharmaceutical industry because it has simply outperformed other techniques in preparative chromatography. From there, it developed other applications at the analytical, preparative, and production scale as scientists looked to broaden their use of this analytical tool. In some areas, such as in chiral analysis, SFC has become the primary technique. In others, xvi Preface such as in achiral analytical chromatography, the advances have been less apparent to date and researchers are still looking for improvements. This book is a mix. We have included areas where SFC is the dominant technique as well as areas where its application is still emerging in the pharmaceutical industry. When I graduated from college, the pharmaceutical industry accounted for approximately seventy percent of the jobs for young chemists and accounted for most of the sales for analytical instruments. While we all know this number seems to be changing, pharma today still plays a dominant role in the chemical industry. The goal of this book was not to rewrite what others have written and pioneered in SFC but rather to add to this existing body of work as to how SFC is being used in the pharmaceutical industry today. In this last regard, I invited current pharmaceutical industry scientists who are currently using SFC in a specific role to write about their applications. I would like to thank the authors for their contributions resulting from their experiences, dedication, and work. In addition, I would like to thank Phillip Searle, Erin Jordan, Paul David, Cindy Pommerening, Ken Miller, and Christine Havrilla of AbbVie, as well as the authors, for their help in reviewing the content. I would like to thank my dog, Murphy, who continually reminds me that life is more about the joy of chasing a tennis ball than the stress of meeting deadlines. Finally, I would like to thank my wife, Tammy, who shares my life and reviews my grammar on our wonderful journey together. Gregory K. Webster December 2013 Chapter 1 The SFC Market: “Yesterday, Today, and Tomorrow” Gregory K. Webster AbbVie, Global Research and Development, 1 N. Waukegan Rd., North Chicago, IL 60064 USA [email protected] 1.1  Introduction Chemistry majors in the 1980s were aware of the excitement of a new and “revolutionary” technique that was coming. The technique was called supercritical fluid chromatography (SFC). Capillary SFC was thought to be the next great innovation in column chromatography. As undergraduate students, we didn’t quite know much about this technique; but the news at the time was that this technique was projected to take over gas and liquid chromatography (LC) and bring analytical separation science into a new dynamic in chromatographic analysis. The use of a supercritical fluid mobile phase had a potential advantage in not only chromatographic efficiencies but also cost and ease of use. However, as with capillary electrophoresis, the advanced marketing and hype of early capillary SFC was never achieved. Supercritical Fluid Chromatography: Advances and Applications in Pharmaceutical Analysis Edited by Gregory K. Webster Copyright © 2014 Pan Stanford Publishing Pte. Ltd. ISBN  978-981-4463-00-3 (Hardcover), 978-981-4463-01-0 (eBook) www.panstanford.com 2 The SFC Market While SFC found a niche in the petrochemical industry where nonpolar aromatics are of interest, the relatively polar nature of pharmaceuticals limited their ability to be analyzed by SFC. The earlier excitement of SFC fizzled. Instead, as a capillary chromatography technique, SFC was challenged by its inability to solvate enough polar molecules to maintain the attention of the chemical industry as a whole, and the pharmaceutical industry in particular. Primarily through the efforts of Berger [1], SFC evolved into a packed column technique that found a niche in preparative and chiral analysis. Before SFC could make strides in achiral analysis, SFC was essentially sidetracked as a technique for effective impurity discrimination by the Ultra High Performance Liquid Chromatography (UHPLC) revolution. Today’s SFC has had a rocky road to get here. As we will see in this text, traversing this path has been worth it. Although still today SFC has yet to match the advanced levels projected in the 1980s, it has established itself as a valuable chromatographic separation tool in the pharmaceutical analytical chemist’s toolbox. The introduction of traditional LC column format for packed column SFC eliminated the difficulties many laboratories had in running capillary SFC. The advent of chiral column chromatography created the demand for efficient normal phase separations. SFC is now the stalwart technique in preparative-scale chiral chromatography and is rapidly becoming the technique of choice for routine analytical applications of chiral chromatography as well. Since nearly 40% of drugs in use are known to be chiral and approximately a quarter of these are administered as pure enantiomers, SFC is involved in a substantial analytical and preparative market. Today’s SFC instrumentation enables the analytical chemist to develop highly efficient chromatographic methods and fast reequilibration. The dynamics of a supercritical fluid mobile phase enables chromatographic coupling and ease in interfacing with mass spectrometric (MS) detection. Preparative SFC has proven to significantly reduce development costs, minimize waste handling, and replace alkane solvents in many laboratories. Since SFC adds no additional carbon dioxide to the atmosphere, it is designated as a “green” analytical technique. It has several proven advantages over traditional HPLC (Table 1.1). The benefits of modern SFC have lead to the availability of a chromatographic tool that enables fast speeds and high resolution with low operating costs. SFC provides Introduction performance now only beginning to be achieved through the use of UHPLC. Table 1.1 Advantages of SFC over HPLC Advantages Opportunities The higher diffusivity/lower viscosity using supercritical CO2 mobile phases leads to faster methods with higher efficiency than traditional liquid chromatography. (3-10×) Analyte solubility in mobile phases Method development screening systems are faster. Preparative SFC fractions are collected in small volumes of volatile organic solvent. Equipment SFC mobile phases are more compatible with mass spectrometer systems. Higher efficiency in SFC allows preparative injection stacking for rapid collection of fractions. CO2 mobile phases improve operational costs thru reduced solvent consumption and solvent disposal. CO2 mobile phases with alcoholic modifiers that are much greener than other solvents are generally used in NPLC and RPLC. With the advances of SFC, chromatography is returning to its true capability in orthogonal analysis. In recent years, differences in C18 stationary phases were deemed “orthogonal” due to the differences in selectivity seen with various phases [2, 3]. Traditionally, chromatographers challenged the purity of their chromatograps by analyzing their sample in both reversed phase and its “orthogonal” compliment of normal phase chromatography. Normal phase chromatography has become less popular for analytical applications over the last few decades, and mass spectrometry has become more routine for chromatographic detection. Thus, challenging method selectivity by changing chromatographic modes became less commonplace, allowing this new definition of orthogonality to creep 3
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