Tài liệu Geopak win training manual version 4.00 copy

GEOPAK Win 3D CNC Coordinate Measuring Machine Training Manual Version 4.00 Mitutoyo Asia Pacific Pte. Ltd. MCOSMOS GEOPAK Win Training Manual Table of Contents 1. Page CMM introduction……………..…………………………….………………..1 To activate CMM ........................................................................................... 1 To shut-down CMM ...................................................................................... 2 To Configure or to modify an existing CMM configuration……………..3-12 To Understand the functionality of Joystick ................................................ 13 2. Introduction to Geopak-Win -Layout of Main Windows..................................14 -Layout of Part Windows....................................15 3. Introduction to LearnMode....……....…...…………..……..........……………16 3.1 Startup Learn Mode………………………………………..……………….16-17 3.2 Probe Data Management-To Setup the Probe System............................18-21 3.3 -To Create Probe(s) on different Angles..........22-25 3.4 -Probe Calibration ..........................................26-30 3.5 To Change the Learn Mode Start up Setting............................................31-33 3.6 To Change Units of Inches or Metris / Decimal points.............................33-34 4. GEOPAK-Win Layout Introduction...............................................................35-37 5. GEOPAK-Win General icons for measurement..............................................38-39 6. GEOPAK-Win Minimum measuring points.........................................................39 7. GEOPAK-Win Coordinate System.................................................................40-43 8. Creating P.C.S. setting "Pattern Alignment" method.......................................43-53 9. Creating P.C.S setting using single step "Step by step" method..............................54 9.1 Example1 (Plane, Line, Line) setting.........................................................54-58 9.2 Example 2 (Plane, Circle, Circle) setting....................................................59-61 9.3 Example 3 (Plane, Circle, Line) setting.......................................................62-66 9.4 Example 4 (Plane, Symmetry Line) setting.................................................67-73 9.5 Example 5 (Plane Circle 1 & Circle 3) (Single Offset) setting....................74-76 10. P.C.S - Move/Transfer datum or Rotate axis of Coordinate System...................77-83 11. Introduce to Element commands.........................................................................83-85 13. Measuring elements Point...........................................................................86-99 13. Line........................................................................100-111 14. Circle......................................................................113-134 15. Plane....................................................... ...............135-139 16. Cone...............................................................................130 17. Sphere.....................................................................131-133 18. Cylinder....................................................... ..........134-138 19. Step Cylinder..........................................................139-140 20. Two types of computation element...................................................................141-149 21. Angle......................................................................150-154 22. Minimum/Maximum Calculation.....................................................................155-157 1.1 1.2 1.3 1.4 MCOSMOS GEOPAK Win Training Manual 23. 24. 25. 26. 27. 28. 29. 30. 31. 33. 33. 34. 35. 36. 37. 38. 39. 40. 41. 43. 43. 44. 45. 46. 47. 48. 49. 50. 51. 53. 53. 54. 55. 56. 57. 58. 59. 60. 61. 63. 63. 64. 65. 66. 67. Geometric Dimensioning and Tolerancing (GD&T) introduction..........................158 Concentricity tolerance comparison.................................................................158-161 Coaxiality tolerance comparison......................................................................163-163 Parallelism tolerance comparison.....................................................................164-168 Perpendicularity tolerance comparison............................................................169-171 Angularity tolerance comparison......................................................................173-174 Symmetry tolerance comparison......................................................................175-177 Runout tolerance comparison...........................................................................178-183 Positioning or True Position (T P)....................................................................183-196 Cartesian, Cylindrical & Spherical Mode setting.............................................197-200 To save measurement data................................................................................201-203 To print measurement data...............................................................................204-207 Part Program – Manual part program (Part without Clamping Fixture)..........208-218 -- Manual part program (Part with Clamping Fixture)...............219-235 -- CNC part program (Part without Clamping Fixture)..............236-236 -- CNC part program (Part with Clamping Fixture)....................237-250 -- Edit Part Program....................................................................251-253 -- To Repeat Part Program...........................................................253-255 Loop Start & Loop End application.................................................................256-258 Coordinate RPS (Reference Point System) Alignment.....................................259-263 Part Manager Icons............................................................................................264-273 General setting...................................................................................................274-276 Graphic of elements...........................................................................................277-280 - Using Windows Explorer................................................................281 - Windows style file browser.............................................................283 - Advanced user administration.........................................................283 - CMM system manager (CSM)................................................284-286 - GEOPAK user interface...........................................................287-288 - Recalculate Circle and Ellipse.........................................................289 - Tolerance command use measured point only.................................290 - Signed angle calculation..................................................................291 - Datum Origin setting on Hole shape...............................................293 - Polar measurement..........................................................................293 - Tolerance.........................................................................................294 - Output of single point element........................................................294 - Theoretical Ellipse..........................................................................295 -Measuring rounded corners.......................................................296-298 - GEOPAK toolbars....................................................................299-300 Additional Information & Maintenance - MCOSMOS Version 4.00 software................................................301 - Air Supply......................................................................................303 - Prevent Oil / Dust / Paper / Staple.................................................303 - Head Probe condition ...................................................................303 - Cable and Dongle..........................................................................303 - Temperature and Humidity............................................................303 MCOSMOS GEOPAK Win Training Manual 68. - Loading heavy work pieces...........................................................303 69. - Vibration........................................................................................303 70. - Air conditioning.............................................................................303 71. Setting on "Position of Machine" display.................................................................304 73. Template AS 9103 form 3 for Aerospace Industries..................................................305 73. Exercises Exercise 1............................................................................................306 Exercise 3...........................................................................................307 Exercise 3...........................................................................................308 Exercise 4...........................................................................................309 Exercise 5...........................................................................................310 Exercise 6...........................................................................................311 Exercise 7...........................................................................................313 Actual work piece / Memo..................................................................313 Revision Amendment Note Drafted by David Chau Version 4.00 MCOSMOS GEOPAK Win Training Manual 1. CMM introduction 1.1 To activate CMM To start-up CMM, procedures are as follow: • Turn "ON" the air dryer. • Turn "ON" the air compressor. • Turn "ON" the CMM, the joystick control box "STATUS" LCD will display “Abso” indication. Press "START" button on the joystick control box to initialize CMM, the joystick control box "STATUS" LCD will show 100 (% of speed) after initialization. By turning the "SPEED" control nut will increase or decrease the % of speed. Note: The above with joystick box control box application only applicable on CNC-CMM. • Turn "ON" the P.C. system. • Double click on the "MCOSMOS" icon as shown below: Page 1 MCOSMOS GEOPAK Win Training Manual 1.2 To shut-down CMM To shut-down CMM, • “Parking” the Head Probe to CMM home position, click "Move" & "P" icon, Ok: • • • • Exit out from GEOPAK-Win menu. Turn "OFF" CMM. Shut-down P.C. system. Turn "OFF" the air dryer & compressor. Note: If the joystick control box status screen does not show “Abso” after turning "ON" CMM, possible "Error" could be happening. Example: 1.) If air supply lesser then 4 Pa (0.4MPa), error code of "E650" will be displayed on "STATUS" LCD. 2.) If emergency button has been pressed on, error code of "E899" will be displayed on "STATUS" LCD. Others error code; if happening during start up, kindly refer to CMM Manual hand book for troubleshooting tips or contact Mitutoyo for advice. Page 2 MCOSMOS GEOPAK Win Training Manual 1.3 • To configure or modify an existing CMM configuration Click "Settings" menu, CMM System Manager: The “CMM System Manager” starts the Machine Builder to add on a new configuration or to modify an existing CMM configuration. The Machine Builder displays a selection list of CMM types and sizes and previews the selected CMM in a 3D graphical display window. • Click “Add CMM configuration” icon • Key in CMM model at “Add CMM configuration” menu, Example: Crysta Apex S 574, Ok. Page 3 MCOSMOS GEOPAK Win Training Manual • Select CMM model. • • Add "rotary table" , Note: If "rotary table" unavailable, click "Continue", Page 4 MCOSMOS GEOPAK Win Training Manual • Add Master Ball, key in ball diameter size, Ok. • • Add Rack Changer, example: SCR300. Note: If Rack Changer unavailable, click "Continue". Page 5 MCOSMOS GEOPAK Win Training Manual • Added Rack Changer, click "Continue". • Configure Head probe system on to SCR 200 Port 1, Tree 1 location. Example: Combination of PH10M, PAA1, TP200. PAA1 TP200 • TP200_SF selection. • Stylus selection. Page 6 MCOSMOS GEOPAK Win Training Manual • • • Specify Probe configuration of Port 1 of probe tree no.1 for SCR200. "Mouse" right click on: Port 1: TP200 SF \ Define Probe tree Click "Ok". TP200 SF • Specify Probe configuration for Port 2, TP 200_ LF. Port 3: TP200_ LF \ Port setting. TP200_LF Page 7 MCOSMOS GEOPAK Win Training Manual • Define Port 2 of probe tree no.2, click "Ok". Port 2: TP200_LF \ Define probe tree • Example: Probe configuration on Port 2, tree no.2. PH10M \ PAA1 \ TP200 \ TP200_LF \ Stylus Page 8 MCOSMOS GEOPAK Win Training Manual • Probe configuration completed for Port 1 & 2. Page 9 MCOSMOS GEOPAK Win Training Manual • CMM configuration file created. • To modify configuration, use "Mouse" right click on icon, select "Modify". Page 10 MCOSMOS GEOPAK Win Training Manual • Example: Modify Master Ball diameter. • The Offline configuration is of "no linking" status with CMM. Page 11 MCOSMOS GEOPAK Win Training Manual • Description of Probe configuration. 1 5 2 3 6 4 7 8 1) Probe Collar 2) Sensor Mounting 3) Total Length 4) Swivel Length 5) Motorized Head Probe - PH10M 6) Auto-Changer - PAA1 7) Touch Probe – TP200 8) Stylus Page 12 MCOSMOS GEOPAK Win Training Manual 1.4 To understand functionality of Joystick LEFT, BACK, RIGHT - To register different control position of joystick control box on X / Y / Z axis movement. X-FUNC, Y-FUNC, Z-FUNC - To control individual axis of X / Y / Z measuring position on the positive direction. X-LOCK, Y-LOCK, Z-LOCK - To lock individual axis of X / Y / Z measuring position on determined level. MEAS - To measure & collecting measuring point. T.S (Touch Signal) - Trigger to “ON” / “OFF” mode particularly for changing stylus. GOTO - use on CNC part programming for activating / registration of intermediate position. EMERGENCY - To immediate stop the machine movement (system need to restart again and all information will be eased). R.STOP - Stop the machine movement while not ease the existing information. SPEED - To control the movement speed. FINE - To control very precise movement, basically for optional optical microscope application. Page 13 MCOSMOS GEOPAK Win Training Manual 2. Geopak-Win software introduction Main Windows Layout 1 2 3 4 1) Software Version : Software version released reference. 2) "Text" menu : Functionality on the pull down menu. Example: "Part", "Settings", "View", "User", "CMM" (Coordinate Measuring Machine), "Statistics", "Tools", "Windows", and "Help". 3) "Icon" menu : Frequently used function, Example: "CMM learn mode", "CMM Repeat Mode" or "3D-TOL", of pull down menu, in which are displayed in graphical form. 4) Part Management Tool : Organization of parts. Example: Create a New Part, Change part name, Mark part, Delete part. Page 14 MCOSMOS GEOPAK Win Training Manual Layout of Part Windows 1 2 3 1) Directory : Folder Directory for created Part name. 2) Part name : Part information. 3) Timing : Part created / modified timing information. Page 15