2013
Tungaloy Polska Sp. z o.o.
ul. Genewska 24
03-963 Warszawa, Poland
Phone: +48-22-617-0890 Fax: +48-22-617-0890
www.tungaloy.co.jp/pl
Tungaloy Corporation (Head office)
Tungaloy America, Inc.
3726 N Ventura Drive, Arlington Heights, IL 60004, U.S.A.
Phone: +1-888-554-8394 Fax: +1-888-554-8392
www.tungaloyamerica.com
Tungaloy Canada
432 Elgin St. Unit 3, Brantford, Ontario N3S 7P7, Canada
Phone: +1-519-758-5779 Fax: +1-519-758-5791
www.tungaloyamerica.com
Tungaloy de Mexico S.A.
C Los Arellano 113, Parque Industrial Siglo XXI
Aguascalientes, AGS, Mexico 20290
Phone:+52-449-929-5410 Fax:+52-449-929-5411
www.tungaloyamerica.com
Tungaloy do Brasil Comércio de Ferramentas de
Corte Ltda.
Rua dos Sabias N.104
13280-000 Vinhedo, São Paulo, Brazil
Phone:+55-19-38262757 Fax:+55-19-38262757
www.tungaloy.co.jp/br
Tungaloy Germany GmbH
An der Alten Ziegelei 1
D-40789 Monheim, Germany
Phone: +49-2173-90420-0 Fax: +49-2173-90420-19
www.tungaloy.de
Tungaloy France S.A.S.
ZA Courtaboeuf - Le Rio, 1 rue de la Terre de feu
F-91952 Courtaboeuf Cedex, France
Phone: +33-1-6486-4300 Fax: +33-1-6907-7817
www.tungaloy.fr
Tungaloy Italia S.r.I.
Via E. Andolfato 10
I-20126 Milano, Italy
Phone: +39-02-252012-1 Fax: +39-02-252012-65
www.tungaloy.it
Tungaloy Czech s.r.o
Tungaloy U.K. Ltd
The Technology Centre, Wolverhampton Science Park
Glaisher Drive, Wolverhampton, West Midlands WV10 9RU, UK
Phone:+44 121 309 0163 Fax: +44 121 270 9694
www.tungaloy.co.jp/uk
[email protected]
Tungaloy Hungary Kft
Erzsébet királyné útja 125
H-1142 Budapest, Hungary
Phone: +36 1 781-6846 Fax: +36 1 781-6866
www.tungaloy.co.jp/hu
[email protected]
Tungaloy Turkey
Dudullu Organize Sanayi Bolgesi DES
Sanayi Sitesi 1 Cadde Ticaret, Merkezi No.3/7
34779 Umraniye Istanbul, TURKEY
Phone: +90 216 540 04 67 Fax: +90 216 540 04 87
www.tungaloy.co.jp/tr
[email protected]
Tungaloy Benelux b.v.
Tjalk 70
NL-2411 NZ Bodegraven, Netherlands
www.tungaloy.co.jp/nl
Tungaloy Cutting Tool (Shanghai) Co.,Ltd.
Rm No 401 No.88 Zhabei, Jiangchang No.3 Rd
Shanghai 200436, China
Phone: +86-21-3632-1880 Fax: +86-21-3621-1918
www.tungaloy.co.jp/tcts
Tungaloy Cutting Tool (Thailand) Co.,Ltd.
11th Floor, Sorachai Bldg. 23/7, Soi Sukhumvit 63
Klongtonnue, Wattana, Bangkok 10110, Thailand
Phone: +66-2-714-3130 Fax: +66-2-714-3134
www.tungaloy.co.th
Tungaloy Singapore (Pte.), Ltd.
31 Kaki Bukit Road 3, #05-19 TechLink
Singapore 417818
Phone:+65-6391-1833 Fax:+65-6299-4557
www.tungaloy.co.jp/tspl
Tungaloy India Pvt. Ltd.
Unit#13, B wing, 8th Floor, Kamala Mills Compound
Trade World, Lower Parel (West), Mumbai - 4000 13. India
Phone: +91-22-6124-8804 Fax: +91-22-6124-8899
www.tungaloy.co.jp/in
Tungaloy Korea Co., Ltd
Turanka 115
CZ-627 00 Brno, Czech Republic
Phone: +420-532 123 391 Fax: +420-532 123 392
www.tungaloy.cz
#1312, Byucksan Digital Valley 5-cha
Beotkkot-ro 244, Geumcheon-gu
153-788 Seoul, Korea
Phone:+82-2-2621-6161 Fax:+82-2-6393-8952
www.tungaloy.co.jp/krr
Tungaloy Ibérica S.L.
Tungaloy Malaysia Sdn Bhd
C/Miquel Servet, 43B, Nau 7, Pol. Ind. Bufalvent
ES-08243 Manresa (BCN), Spain
Phone:+34 93 113 1360 Fax:+34 93 876 2798
www.tungaloy.es
50 K-2, Kelana Mall, Jalan SS6/14, Kelana Jaya, 47301
Petaling Jaya, Selangor Darul Ehsan, Malaysia
Phone:+603-7805-3222 Fax:+603-7804-8563
www.tungaloy.co.jp/my
Tungaloy Scandinavia AB
Tungaloy Australia Pty Ltd
S:t Lars Väg 42A
SE-22270 Lund, Sweden
Phone:+46-462119200 Fax:+46-462119207
www.tungaloy.se
Tungaloy Rus, LLC
36-G Kostukova str.
308012 Belgorod, Russia
Phone:+7 4722 58 57 57 Fax:+7 4722 58 57 83
www.tungaloy.co.jp/ru
Unit 308/33 Lexington Drive
Bella Vista NSW 2153, Australia
Phone:+612-9672-6844 Fax:+612-9672-6866
www.tungaloy.co.jp/au
Tungaloy Cutting Tools
11-1 Yoshima-Kogyodanchi
Iwaki-city, Fukushima, 970-1144 Japan
Phone: +81-246-36-8501 Fax: +81-246-36-8542
www.tungaloy.co.jp
2014
2013
2014
Cutting
Tools
PT. Tungaloy Indonesia
Kompleks Grand Wisata Block AA-10 No.3-5 Cibitung
Bekasi 17510, Indonesia
Phone:+62-21-8261-5808 Fax:+62-21-8261-5809
www.tungaloy.co.jp/id
Distributed by:
ISO 9001 certified
QC00J0056
Tungaloy Corporation
18/10/1996
ISO 14001 certified
EC97J1123
Tungaloy Group
Japan site and Asian
production site
26/11/1997
Apr. 2013 (TJ)
Metric
Tungaloy
Main Catalogue
www.tungaloy.com
Notes to Users of this Catalogue
This catalogue is an introduction to Tungaloy Cutting Tools.
Specifications and stock status described in this catalogue are subject to change without prior notice.
All unit sizes are metric - in millimeter (mm).
Units used in the catalogue conform to ISO standards in principle.
Stock status symbols
Ordering information
z When ordering, specify the Cat. No., grade and quantity.
(Example for TAC inserts)
CNMG120408-TM T9125, 10 pcs.
z TAC toolholders and TAC mills are shipped without inserts.
Inserts must be ordered separately.
z For the special grades or special products, please contact
your nearest Tungaloy sales office.
: Stocked items
: Discontinued items
: Available in 2013
No symbol: Not stocked
Note: The products described in this catalogue are as of
Jul. 2012.
Constitution of Tungaloy Cutting Tool Catalogue
In this catalogue, products are described by machining types such as TAC turning inserts, TAC turning toolholders,
threading tools and drilling tools. Users can select optimum tools by using the following searching methods.
zSearching from the numerical / alphabetical index (Chapter 16)
Catalogue numbers of products and parts are listed in numerical and alphabetical order in Chapter 16. When searching the
product of known Cat. No., use this index.
zSearching from the classification of tools
zSearching from the tool list in each chapter
When searching the product from the tool type, open
the title page of the chapter of the tool type.
For example, when searching the TAC boring tool:
Search from the tool list.
List of StreamJetBar & DoMiniBore
Guidance
A wide range of styles & size applicable for a variety of tooling
Designation system for TAC internal toolholders ..............................
Outline of new TAC boring toolholder, “DoMiniBore”........................
Outline of new TAC boring toolholder, “StreamJetBar” ....................
Clamping mechanism and features of TAC boring toolholders.........
“Stream Jet Bars” overview ..............................................................
Machining method of internal spherical surface ...............................
Positive type
1
5–2
5–4
5–6
5–9
5–10
5–26
6
Products
SCLCR/L type
SCLPR/L type
SDQCR/L • SDUCR/L type
SDZCR/L type
SSKPR/L type
STFCR/L type
STFPR/L type
STUPR/L type
SVQBR/L • SVUBR/L type
SVZBR/L type
SVJBR/L type
SVQCR/L • SVUCR/L type
SVZCR/L type
SVJCR/L type
SWUBR/L type
SEZPR/L type
SEXPR/L type
SYQBR/L type
SYUBR/L type
Q“DoMiniBore”
SWLXR/L type
SDXXR/L type
SDZXR/Ltype
(CC inserts)
(CP inserts)
(DC inserts
(DC inserts)
(SP inserts)
(TC inserts)
(TP inserts)
(TP inserts)
(VB inserts)
(VB inserts)
(VB inserts)
(VC inserts)
(VC inserts)
(VC inserts)
(WB inserts)
(EP inserts)
(EP inserts)
(YW inserts)
(YW inserts)
Boring & internal facing ..........................................
Boring & internal facing ..........................................
Boring & internal profiling .......................................
Internal retracting ..................................................
Through boring .......................................................
Blind hole boring ...................................................
Blind hole boring ...................................................
Boring .....................................................................
Boring & internal profiling .......................................
Internal retracting ..................................................
Internal sphere cutting ...........................................
Boring & internal profiling ......................................
Internal retracting ..................................................
Internal sphere cutting ...........................................
Boring .....................................................................
Internal retracting ..................................................
Boring & internal facing ..........................................
Internal undercut & profiling ...................................
Boring & internal profiling ......................................
5–12
5–14
5–16
5–17
5–18
5–19
5–20
5–21
5–22
5–23
5–23
5–24
5–25
5–25
5–27
5–28
5–28
5–30
5–30
(WX inserts)
(DX inserts)
(DX inserts)
Boring & internal facing ..........................................
Boring & internal profiling ......................................
Internal retracting ..................................................
5–31
5–31
5–32
(CN inserts)
(DN inserts)
(DN inserts)
(SN inserts)
(TN inserts)
(VN inserts)
(WN inserts)
Boring & internal facing ...........................................
Internal profiling .....................................................
Internal retracting ...................................................
Through boring........................................................
Boring......................................................................
Boring & internal profiling........................................
Boring & facing........................................................
5–34
5–35
5–35
5–36
5–37
5–38
5–39
Boring & internal facing .........................................
Boring & internal facing .........................................
Through boring ......................................................
Blind hole boring ...................................................
Boring & internal profiling .......................................
Boring & internal facing .........................................
5–40
5–41
5–42
5–43
5–44
5–45
Boring & internal facing ..........................................
5–46
Q“Stream Jet Bar”
PCLNR/L type
PDUNR/L type
PDZNR/L type
PSKNR/L type
PTFNR/L • PTUNR/L type
PVUNR/L type
PWLNR/L type
Q “Turning A”
ACLNR/L type
ADUNR/L type
ASKNR/L type
ATFNR/L type
AVUNR/L type
AWLNR/L type
Q “TurnTec”
TLANR/L type
(CN inserts)
(DN inserts)
(SN inserts)
(TN inserts)
(VN inserts)
(WN inserts)
(LNMX inserts)
Q General purpose
Boring / blind hole boring .......................................
Boring .....................................................................
Boring .....................................................................
Boring / internal facing ...........................................
Boring / internal facing ...........................................
Boring / internal facing ...........................................
Boring / through boring ..........................................
Boring / internal profiling ........................................
Boring / internal profiling ........................................
Boring / internal retracting ......................................
5–48
5–51
5–54
5–55
5–58
5–59
5–59
5–62
5–65
5–67
Q Sleeves ...................................................................................................................................................................
5–68
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
TAC boring toolholders
(TP, TN inserts)
(TP, TN inserts)
(WB inserts)
(C inserts)
(WN inserts)
(EP, SP inserts)
(SN inserts)
(DC, DN inserts)
(VB, VC inserts)
(DC, DN inserts)
ø5
7
8
Boring
Insert type: TP
5-14
SCLPR/L
Steel ø8 ~ ø25
Boring & internal facing Carbide ø8 ~ ø16
Insert type: CP
ø10
Steel ø8 ~ ø25
Carbide ø8 ~ ø25
ø10
5-19
12
5-18
50˚
50˚
13
ø27
ø10
ø20
Steel
ø10 ~ ø25
ø13
Boring & internal profiling Carbide ø10 ~ ø20
Insert type: DC
ø13
SDUCR/L
5-16
5-24
Steel ø12 ~ ø40
SVUCR/L
Boring & internal profiling Carbide ø12 ~ ø25
Insert type: VC
16
ø13
ø25
ø13.5
ø13.5
Steel
ø12 ~ ø25
5-17
30˚
Internal retracting
Insert type: DC
50˚
Internal retracting
Insert type: VC
SVZCR/L
Steel
ø30.5
ø17
ø30.5
ø14
Steel ø12 ~ ø25
Carbide ø12 ~ ø16
5-25
ø50
ø21.5
ø17
Boring & internal profiling Carbide ø12 ~ ø25
Insert type: VB
SDZCR/L
ø34
ø30
ø10~ ø40
Steel
5-22
ø32
ø24.5
Boring & internal profiling Carbide ø10~ ø16
Insert type: VC
5-24
ø50
ø32
ø20
ø13
5-16
SVQBR/L
25.5˚
ø32
ø18
Steel ø16 ~ ø25
5-22
SVUBR/L
Boring & internal profiling Carbide ø16 ~ ø25
Insert type: VB
SVQCR/L
ø31
ø27
ø16
Insert type: DC
25.5˚
ø27
ø20
Steel ø10~ ø25
15.5˚
Boring & internal profiling Carbide ø10~ ø20
15
ø27
ø10
ø16 ~ ø25
SDQCR/L
14
ø27
ø22
Steel
Through boring
Insert type: SP
50
ø34
ø10
Steel
40
ø27
ø10
SSKPR/L
11
ø8
ø8 ~ ø25
STFCR/L
30˚
ø8
Carbide ø7 ~ ø25
5-20
Blind hole Boring
Insert type: TC
Select the page of the
product being searched.
ø8
ø6
Carbide ø8 ~ ø20
STFPR/L
30
ø27
ø6
ø8
Steel
20
ø27
ø7 ~ ø32
5-21
Blind hole Boring
Insert type: TP
9
10
Steel ø5 ~ ø8
Carbide ø5 ~ ø8
5-27
STUPR/L
Q“Stream Jet Bar”
ø7
Boring & internal facing Carbide
ø4 ~ ø25
Insert type: CC
Steel
Boring
Insert type:WB
5
10
ø7
ø4.5
ø5
5-12
SWUBR/L
Select the chapter of TAC
boring tools.
TAC Internal Toolholders
TAC Internal Toolholders
5
0
ø4.5
ø4 ~ ø25
SCLCR/L
Can search from
machining type, tool
diameter etc.
Minimum bore diameter (mm)
Shank
diameter
5-28
SEXPR/L
Steel ø4 ~ ø8
Boring & internal facing
Carbide ø4 ~ ø8
Insert type: EP
3
4
5
Shank
type
Style
2
ø25
ø18
ø22
ø16
ø12
5 –10
zBasic Constitution of Tungaloy Cutting Tool Catalogue
TEN / EEN type
Diameter
Series name, features,
tool diameters and
applications are
indicated.
70°
ø32 ~ 160 mm
TEN / EEN type
6.4mm
Air Hole
Steel
Stainless
Cast Iron
Non-ferrous
Highly productive face milling of various
work materials
Face
Milling
Rake angle: A.R. ⫺6°
øDb
ød
a
A
T
A
ap
70˚
3f
Pitch
Stock Inserts
ØDc
3
50
Close
Coarse
TEN09R050M22.0-03
TAC Mills
R
Lf
b
a
(kg)
56
41
22
20
40
6
10
0.3
with
20
40
TEN09R063M22.0-04
4
4
80
86
TEN09R100M31.7-05
5
100
106
69
41
22
46
25.4
26
50
60
31.75
32
50
6
6
10
9.5
0.5
with
with
CM12x30H
with
TMBA-M16H
with
TMBA-M20H 9-197B
125
131
80
38.1
38
63
10
15.9
160
166
100
50.8
46
63
11
19
4.4 without
4
50
56
41
22
20
40
6
10
0.3
with
TEN09R100M31.7-08
6
7
8
63
80
100
69
41
86
106
22
46
25.4
60
31.75
20
26
32
40
6
50
6
50
10
9.5
CM10x30H
9-197A
with
with
CM12x30H
with
TMBA-M16H
with
TMBA-M20H 9-197B
131
80
38.1
38
63
10
15.9
166
100
50.8
46
63
11
19
4.6 without
50
56
41
22
20
40
6
10
0.3
with
CM10x30H
TEN09R063M22.0-08
8
69
41
10
0.5
with
10
80
86
46
25.4
26
50
6
9.5
0.9
with
CM12x30H
TEN09R100M31.7-12
12
100
106
60
31.75
32
50
8
12.7
1.4
with
TMBA-M16H
with
TMBA-M20H 9-197B
TEN09R125M38.1-16
TEN09R160M50.8-20
16
125
131
80
20
160
166
100
22
20
40
38.1
38
63
50.8
46
63
6
10
11
15.9
19
2.9
CM10x30H
4.9 without
Dimensions (mm)
ØDc
ØD1
ØDs
Rs
Weight
Lf
L
(kg)
Air hole
3
32
38
32
80
35
115
0.7
with
EEN09R040M32.0-04
4
40
46
32
80
35
115
0.7
with
EEN09R050M32.0-04
4
50
56
32
80
40
120
0.9
with
EEN09R063M32.0-06
6
63
69
32
80
40
120
1.0
with
EEN09R080M32.0-07
7
80
86
32
80
40
120
1.3
with
EEN09R032M32.0-03
Applicable cutter
Torx bit
Grip
T
5.9
5.9
6.3
Fig. 1
Fig. 2
Fig. 3
TEN09R...
*TEN09R...
CSTR-4L100
BT15S
BT15M
H-TBS
T-15D
Standard cutting conditions
Hardness
HB
Selection criteria
Low carbon steels
(S15C, SS400 etc.)
~ 200
First choice
Priority on impact
resistance
Priority on wear
resistance
Priority on surface quality
High carbon steels
(S45C, S55C etc.)
200 ~ 300
First choice
Priority on impact
resistance
Priority on wear
resistance
Priority on surface quality
Alloyed steels
(SCM440, SCr415 etc.)
150 ~ 300
First choice
Priority on impact
resistance
Priority on wear
resistance
Priority on surface quality
-
*See next page: Replacement parts
No. of
Stock Inserts
A
12.2
12.2
12.2
Replacement Parts Cat. No.
9-197A
EEN09 (Fig. B: shank type)
Cat. No.
Mono block type
substitution wrench
Work materials
CM10x30H
TEN09R080M25.4-10
63
Clamping screw
0.5
125
160
6
Bore Type Components
9-197A
1.3
10
12
: Stocked items.
-
0.9
12.7
TEN09R050M22.0-06
CM10x30H
2.7
8
*TEN09R125M38.1-10
*TEN09R160M50.8-12
Description
1.3
6
7
TEN09R063M22.0-06
CM10x30H
0.9
12.7
TEN09R050M22.0-04
TEN09R080M25.4-07
Mounting
details
2.6
8
*TEN09R125M38.1-06
*TEN09R160M50.8-07
Dimensions (mm)
Shape
Cermet Carbide
AH725 AH120 AH140 T3130 T1115 NS740 TH10
Air hole Center bolt
Ød
TEN09R080M25.4-04
63
Weight
ØDb
with
with
without
R0.8
Fig. 3 AJ (For Aluminium)
Stock
Coated grades
Honing
C
C
C
Parts
Clamping
screw
Wrench
(Substitution)
Tool steels (SK, SKH etc.)
~ 300
T-15DB
Stainless steels (SUS304, SUS316 etc.)
-
(T-15D)
Grey cast irons (FC250, FC300 etc.)
-
Ductile cast irons (FCD400 etc.)
-
Aluminium alloys (Si < 13%)
Aluminium alloys (Si * 13%)
-
CSTR-4L100
First choice
Priority on impact
resistance
Priority on wear
resistance
First choice
First choice
Priority on wear
resistance
First choice
Priority on wear
resistance
First choice
Notes:
· Remove excessive chip accumulation with an air blast.
· When chips stick to the cutting edges (aluminium machining), use a water
soluble coolant.
· When cutting an interrupted surface or a casting skin, the feed (fz) should be
Recommended
grade
Cutting speed
Vc (m/min)
AH725
AH140
T3130
NS740
AH725
AH140
T3130
NS740
AH725
AH140
T3130
NS740
AH725
AH140
T3130
AH140
AH120
T1115
AH120
T1115
100 - 250
80 - 180
120 - 250
100 - 250
100 - 230
80 - 180
120 - 250
100 - 250
100 - 230
80 - 150
120 - 250
100 - 250
100 - 180
80 - 120
100 - 180
90 - 180
140 - 250
150 - 280
100 - 200
120 - 220
TH10
500 - 1500
Feed per tooth
fz (mm/t)
0.1 - 0.6
0.1 - 0.5
0.1 - 0.5
9
TAC Mills
Extra close
9
Dimensions (mm)
ØD1
1.4
Fig. 2 W (Wiper)
Accuracy
PNCU0905GNER-MJ
PNCU0905GNER-W
PNCU0905GNFR-AJ
Fig. B
No. of
Cat. No.
R0.8
3.8
Fig. 1 MJ (General)
Cat. No.
RZ
3
R0.8
1.4
ø+s
Hp
øDc
øD1
Max. ap: 6.4 mm
Wrench
R
ø+1
ø+c
Lf
70˚
Fig. A
EEN09
TEN09 (Fig. A: bore type)
Chapter No. _ Page No.
T
A
T
b
TEN09
Inserts
R.R. ⫺2° ~ ⫺10°
0.1 - 0.4
0.1 - 0.5
0.1 - 0.4
0.1 - 0.5
0.1 - 0.45
0.1 - 0.6
0.1 - 0.6
0.1 - 0.5
reduced below the recommended value shown in the above table.
· Cutting conditions are limited by machine power, workpiece rigidity, and
spindle output. When the cutting width, depth or overhang length is large,
set Vc and fz to the lower recommended values and check the machine
power and vibration.
: Stocked items.
9 –46
5HODWLQJ
SDJHV
Technical Reference
(15-1)
Shows the relating pages.
9 –47
Chapter No.
CONTENTS
2013 2014
Tungaloy Cutting Tools
Grades
TAC Inserts
PCBN & PCD Tools: T-CBN / T-DIA
TAC External Toolholders
TAC Internal Toolholders
TAC Grooving & Parting Tools
TAC Threading Tools
TAC Tools for Small Lathes: J Series
TUNGALOY
TAC Mills
Endmills
Drilling Tools
Tooling Systems
Omitted / Brazed and Solid Carbide Tools
1
2
3
4
5
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12
13
Parts for TAC Tools
14
Technical References
15
Index
16
Special surface technology
TUNGALOY
New Grades
NEW!
NEW!
T9100 series
T6100 series
T5100 series
AH600 series
AH725, AH905
NEW!
TUNGALOY
New CVD coated grade for
steel turning
Provides a high level of reliability with
excellent fracture resistance!
TUNGALOY
Excellent cutting performance with
significantly improved wear and impact
resistance.
NEW!
TUNGALOY
Incredible reliability in
stainless steel turning
T6120: Suitable grade for high speed cutting
due to excellent plastic deformation resistance
T6130: Versatile grade for medium to high
speed cutting. This is credit to exceptional
wear resistance
NEW!
TUNGALOY
Exceptional tool life due to
the newly developed PVD
coating
AH630: Versatile grade that has an excellent
balance of fracture and wear resistance
AH645: Provides outstanding reliability with
high fracture resistance
NEW!
Sharpness of positive inserts with twice the
number of cutting edges
- Applicable from ø12 mm min bore with
double sided insert
- High performance toolholders that have
high rigidity and excellent chip evacuation
Cutting-edge technology provides
maximum productivity
- Suitable for highly productive roughing
operations
- Long cutting edges cover a fluctuating
depth of cut
Toolholders for external and internal turning
Improved clamping
forces provide high
accuracy and stable
long tool life
Toolholders for internal turning
Highly rigid boring
bars with excellent
chip evacuation
The complete grooving solution
- Multifunctional system for diverse grooving
needs
- NS530 Cermet grade has been extended
to feature fine surface finishing inserts
NEW!
Solid boring bars applicable for min ø0.6 mm bore!
- Fine cutting edge and smooth coating offer
high precision machining
- Wide range of items can be applied to a
wide range of internal operations
The new standard coated
CBN grade for hardened steel
machining
Applicable for all types
of hardened steel
turning
NEW!
The smallest indexable
CBN inserts in the world
- For boring down to ø4.5 mm with CBN inserts
- Sharp cutting edge reduces the cutting forces and
provides the finest surface quality
(Real size)
Ceramic insert with dimple for
high speed machining of cast
irons
New innovative clamping system delivers high
productivity!
TUNGALOY
Special surface technology
TUNGALOY
New Grades
AH725 / AH130 / T1115
Provides a smooth insert surface to prevent
chip adhesion and improve chipping
resistance
NEW!
New-generation of high feed
cutters offering incredible
productivity
- Large inclination drastically reduces the cutting
forces and prevents chattering
- Two sizes of insert allow a wider tool diameter
range
NEW!
High productivity and
economical solution with 8
corner type inserts
- Dovetail structure improves the clamping strength
- Ideal insert with high fracture resistance for
outstanding productivity
NEW!
Long cutting edges create incredible
productivity
- 4 cornered insert with excellent sharpness
- Suitable for roughing operations on small to
medium size machines
- Insert geometry with large positive rake angle reduces
the cutting forces
- Newly developed cutter body with high density insert
pocket provides the exceptional productivity
- Tangential insert with tough cutting edges
allow the high productivity
- Suitable for heavy machining of a wide range
of materials
Highly productive small
diameter cutter
TUNGALOY
TUNGALOY
The multi-purpose high
precision cutter
- Helical cutting edges provide smooth cutting
- 4 types of chipbreaker and various kinds
of cutter bodies cater to a wide range of
applications
TUNGALOY
Highly rigid shoulder milling
cutters for roughing
operations with tangential
insert
- Economical double sided insert with 4 edges
- Excellent balance with toughness and
sharpness
NEW!
Incredibly secure system
for slot milling
- Excellent productivity credit to a rigid cutter
body with high density insert pockets
- Thick tangential insert with tough cutting
edges
TUNGALOY
NEW!
Economical double sided
square insert with high
level of sharpness
- Remarkable productivity with tough cutting
edges
- Innovatively designed cutting edges reduce
the cutting forces
TUNGALOY
TUNGALOY
TUNGALOY
Face milling cutter
The best solution for steel and
cast iron milling!
- Available with octagonal or square inserts and
different cutter bodies for each type of insert
- 2 types of clamping systems
- Extremely versatile series
TUNGALOY
Face milling cutter
Pentagonal double sided
insert with 10 cutting edges
- High productivity at high feed rate condition
- NS740 Cermet grade is expanded, providing
exceptional surface finish
TUNGALOY
Radial milling cutter
Serrated cutting edges
prevent chattering
- Serrated edges provides smooth cutting in
long overhang applications
- Serrated and round inserts fit in the same
pocket
TUNGALOY
Head changeable endmills
Endmilling innovation!
- The most effective tooling with hundreds of
combinations!
- Easy head clamping system drastically
reduces tool changing time
NEW! Special surface technology
TUNGALOY
The most economical solution
for drilling with innovative insert
and grade
- Enhanced corner offers incredibly stable
drilling
- New revolutionary grade AH9030 allows long
tool life
Diameter range:
ø28 ~ ø54.0 mm L/D = 2, 3
Higher productivity due to
superior chip evacuation!
- Newly developed DG chipbreaker is added
- 4 types of chipbreaker demonstrate the
excellent chip control in a wide range of
materials
NEW!
Expandable diameter drill
- The drill diameter can be changed by using
“Setting plates”
- 5 kinds of drill bodies cover the entire
diameter range ø55 - ø80 mm
NEW!
The innovative head
changeable drill for high
productivity
- Easy and secure clamping system
drastically reduces tool set-up time
- DrillMeister with exclusive
chamfering adapter reduces
machining process time
Tooling System
Unique function and
wide range of variation
A large variety of holders, collet chucks,
endmill holders and face mill arbors that can
be applied to a wide range of machining
applications.
NEW!
Tooling System
Quick change system
for flexible machines
TungCap has a polygon design taper that
can be applied to a wider range of cutting
applications on flexible machines.
Safety Notes
1. Cemented tungsten carbide, coated carbide,
cermet, ceramic, polycrystalline compact (hard
materials) are hard and brittle. Therefore, caution
must be used during cutting operation. During
the cutting operation, tools may be broken due to
thermal shock, excessive tool wear or mishandling
which may cause serious injury to the operator.
2. During operation of the machine, a machine guard,
safety glasses, gloves etc. should always be used to
prevent injury due to hot flying chips, fragmented
cutting tools, broken work pieces, etc.
3. Some cutting tools may have sharp edges. Safety
gloves should always be used when handling these
products.
4. During the cutting operation, high temperature
sparks may be generated by broken tools or chips
and could cause a fire. Precautions must be taken
during machine placement and while using waterinsoluble cutting fluid.
5. When grinding carbide cutting tool materials,
adequate ventilation, respiratory protection mask
and eye protection should be used to protect the
operator from grinding dust injury.
6. Consult the Material Safety Data Sheet (MSDS) for
details on potentially hazardous properties and
substances associated with grinding carbide.
(MSDS sheets are available upon request.)
7. Tungaloy suggests the implementation of well
established safety practices during the use of all
cutting tool products. Tungaloy recommends
compliance with industry safety standards in all
sectors of the work environment.
Unified symbols for cutting conditions and tool dimensions
The Japan Cemented Carbide Tool Manufacturers’ Association, in cooperation with The Japan Small Cutting
Tools Association, has enacted unified quantity symbols of cutting conditions and tool specifications for users’
convenience.
(Quantity symbols of cutting conditions ) Symbol / Unit
Cutting speed
Vc
Turning
Feed
m/min
f
Power consumption
kc
Cutting speed
Vc
ap
Vf
mm
ae
Pf
Number of teeth
mm/rev
z
Power consumption
mm
Pc
mm/rev
øDc
min-1
n
Feed
Pick feed
Feed
mm/min
f
Thrust force
Specific cutting force
kc
kW
N·m
Tc
Tool diameter
Specific cutting force
N
Kc
Dimensional symbols of turning tools
䊉 External turning tools
MPa
Power consumption
mm
Pc
Drilling depth
MPa
mm
H
kW
Number of revolutions
min-1
n
䊉 Internal turning tools
y
r
t
e r
w
q
t
e
u
w
y
햲
햳
햴
Overall
length
Head
length
L1
L2
햵
햶
Distance Distance
to cutting to cutting
edge
edge
f
f1
햲
q
햷
햸
Shank
width
Shank
height
Cutting
edge
height
Overall
length
Head
length
b
h
h1
L1
L2
䊉 External and face grooving tools
햳
햴
햵
햶
햷
Distance Minimum Shank
to cutting
bore
diameter
edge
diameter
f
øDm
øDs
Shank
height
h
䊉 Internal grooving tools
o
Min. bore diameter øDm
r
t
ei
w
t
e
q
u
u
mm
f
mm
Number of revolutions
min-1
Vf
Torque
e
rε
mm/t
Feed speed
m/min
Mc
fz
mm
n
Cutting speed
Drilling
Corner radius
μm
Work diameter
øDm
mm
Number of revolutions
cm3/min
Vc
W
Feed per tooth
mm/min
Radial depth of cut
Chip removal rate
Q
Cutting edge width
mm
h
MPa
Feed speed
m/min
Axial depth of cut
Milling
ap
Specific cutting force Theoretical surface roughness
kW
Pc
Depth of cut
mm/rev
y
r
i
w
y
q
햲
햳
햴
햵
햶
햲
햳
햴
햵
Overall
length
Head
length
Distance to
cutting edge
Shank
width
Overall
length
Head
length
Distance to
cutting edge
L1
L2
f
Maximum
grooving
diameter
øDm
b
L1
L2
f
Maximum
grooving
diameter
øDm
햷
햸
햹
햺
햶
햷
햸
햹
Maximum
grooving
depth
Shank
diameter
Shank
height
Cutting edge
width
Maximum
grooving
depth
ar
øDs
h
w
ar
Cutting
Cutting edge
edge width
height
Shank
height
h
h1
w
䊉 External threading tools
䊉 Internal threading tools
q
w
e
r
q
r
t
y
w
t
e
u
y
햲
햳
Overall
length
Head
length
L1
L2
햴
햵
Distance Shoulder
to cutting width
edge
f
-
햶
햷
햸
햲
Shank
width
Shank
height
Cutting
edge
height
Overall
length
햳
Head
length
b
h
h1
L1
L2
햴
햵
Distance Maximum
to cutting grooving
edge
diameter
f
øDm
햶
햷
Shank
diameter
Shank
height
øDs
h