Tài liệu Package Evaluation Training_9_checking scheme

26/09/2012 Package Evaluation T i i Training Package Checking scheme PE-09/2012-04-01 Agenda 1. 2 2. Package checked overview Package sampling and check - OM      TBA/19 A3 Flex A3 Complex Flex A3 Speed …. Trainer to provide hard copy of • “Package check” chapter for each type of filling machine from OM to trainees • TEM -1531354-0102 TBA/8, TBA/19, TBA/9 Laboratory Package Checks PE-09/2012-04-01 /2 1 26/09/2012 Package check overview i Checking scheme PE-09/2012-04-01 Package Checks – Overview Date Print Laboratory check Shape and Design Crease lines XX Conductivity test and Dye test Overlap Surfaces Flap sealing Production LS/SA tear down Weight Laboratory check XX TS Dissolving XX TS rough Production TS: Tear down Note: Laboratory check * LS: Ink injection* xx = number of samples, at least equal to number of jaw * For A3/CF required 2 packages for normal production and 10 packages after adjusting. PE-09/2012-04-01 / 4 2 26/09/2012 TBA/19 – Package sampling li and d check h k Checking scheme PE-09/2012-04-01 Package Checks Production – OM For p package g checks at PRODUCTION start or at the splicing of a new reel of packaging material, take 3 packages from the conveyor. ► Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice. ► For package checks at the splicing of a new LS strip, patch or tab strip reel, take 1 package from the conveyor. ► PE-09/2012-04-01 /6 3 26/09/2012 Package Identification Production - OM When selecting gp packages, g always y select p packages g in p pairs. When the jaw system is running, visually identify a package made in one of the jaws. Press the DROP CHUTE IN POSITION OFF button to eject one package, and not which jaw made it. The first package which leaves the outfeed conveyor after the gap was made in the other jaw. ► Mark RH on the package made in the right jaw. Mark LH on the package made in the left jaw. ► ► PE-09/2012-04-01 /7 Checking Scheme Table The Checking Scheme Table explains: • the events which it is recommended that the package checks are performed immediately after, e.g. Production Start (1) • the number of packages needed according to which event has prompted the package checks (2) • the number of packages on which to perform the individual checks (3) • the check to be performed (4) • the page number of the check instructions (5) • to mark the check box when the check has been completed (6). PE-09/2012-04-01 /8 4 26/09/2012 PE-09/2012-04-01 /9 Flowchart of the Production Quality Checks The Flowchart of Production Quality Checks displays: p y  the checks to be performed in the sequence described in the checking scheme table (1)  the type of check (2)  the necessary actions (if any) to be taken depending on the result of the completed check (3). PE-09/2012-04-01 / 10 5 26/09/2012 PE-09/2012-04-01 / 11 Laboratory Check ► To perform the laboratory checks at least three packages k are needed. d d Two T extra t packages k might i ht be needed if conductivity and dissolving tests are to be performed in parallel. ► Checking scheme, see next slide PE-09/2012-04-01 / 12 6 26/09/2012 PE-09/2012-04-01 / 13 A3 Flex – Package sampling li and d check h k Checking scheme PE-09/2012-04-01 7 26/09/2012 Package Checks Production – OM For p package g checks at PRODUCTION start or at the splicing of a new reel of packaging material, take 3 packages from the conveyor. ► Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice. ► For package checks at the splicing of a new LS strip, patch or tab strip reel, take 1 package from the conveyor. ► PE-09/2012-04-01 / 15 Package Identification Sample packages ► To select packages and to be able to identify from which jaw pair the package were formed formed, proceed as follow : 1. Touch the PRODUCTION CONTROL button 2. Touch the PACKAGE FORMING UNIT button 3. Touch the SAMPLE PACKAGE icon 4. Select the RH side or LH side which the first package sample should be taken 5. Touch “ON” button to start the sampling of the package PE-09/2012-04-01 / 16 8 26/09/2012 Package Identification Sample packages 6. The jaw system discards a package. Take the necessary package samples from the conveyor after the gap created by the discarded package. Note! Touching the LH side will cause the jaw system to eject a package from the RH side jaw leaving a gap in the package outfeed to identify the LH side package. PE-09/2012-04-01 / 17 Package Identification If 3 package samples have been collected from the conveyor, use an indelible pen to mark on the top and bottom of each of the package samples as follows: • mark the package made in the RH jaw with the number 1 and the letters RH. • mark the package made in the LH jaw with the number 2 and the letters LH . • mark the third package with the number 3 and the letters LS. If 1 package sample has been collected from the conveyor, use an indelible pen to mark on the top and bottom of the package sample with the letters LS. PE-09/2012-04-01 / 18 9 26/09/2012 Checking Scheme Table The Checking Scheme Table explains: • the events which it is recommended that the package checks are performed immediately after, e.g. Production Start (1) • the number of packages needed according to which event has prompted the package checks (2) • the number of packages on which to perform the individual checks (3) • the check to be performed (4) • the page number of the check instructions (5) • to mark the check box when the check has been completed (6). PE-09/2012-04-01 / 19 PE-09/2012-04-01 / 20 10 26/09/2012 Flowchart of the Production Quality Checks The Flowchart of Production Quality Checks displays: p y  the checks to be performed in the sequence described in the checking scheme table (1)  the type of check (2)  the necessary actions (if any) to be taken depending on the result of the completed check (3). PE-09/2012-04-01 / 21 PE-09/2012-04-01 / 22 11 26/09/2012 Laboratory Check ► To perform the laboratory checks at least three packages k are needed. d d Two T extra t packages k might i ht be needed if conductivity and dissolving tests are to be performed in parallel. ► Checking flowchart, see next slide PE-09/2012-04-01 / 23 PE-09/2012-04-01 / 24 12 26/09/2012 A3 CompactFlex Package sampling and check Checking scheme PE-09/2012-04-01 Package Checks Production - OM For p package g checks at PRODUCTION start or at the splicing of a new reel of packaging material, take 3 packages from the conveyor. ► Use the same two package to perform all the checks that require two packages, the third package is used specifically for the LS/SA check, patch or a tab strip splice. ► For package checks at the splicing of a new LS strip, patch or tab strip reel, take 1 package from the conveyor. ► PE-09/2012-04-01 / 26 13 26/09/2012 Package Identification Sample packages ► To select packages and to be able to identify from which jaw pair the package were formed formed, proceed as follow : 1. Touch the PRODUCTION CONTROL button 2. Touch the PACKAGE FORMING UNIT button 3. Touch the SAMPLE PACKAGE icon 4. Select the RH side or LH side which the first package sample should be taken 5. Touch “ON” button to start the sampling of the package PE-09/2012-04-01 / 27 Package Identification Sample packages 6. The jaw system discards a package. Take the necessary package samples from the conveyor after the gap created by the discarded package. Note! Touching the LH side will cause the jaw system to eject a package from the RH side jaw leaving a gap in the package outfeed to identify the LH side package. PE-09/2012-04-01 / 28 14 26/09/2012 Package Identification If 3 package samples have been collected from the conveyor, use an indelible pen to mark on the top and bottom of each of the package samples as follows: • mark the package made in the RH jaw with the number 1 and the letters RH. • mark the package made in the LH jaw with the number 2 and the letters LH . • mark the third package with the number 3 and the letters LS. If 1 package sample has been collected from the conveyor, use an indelible pen to mark on the top and bottom of the package sample with the letters LS. PE-09/2012-04-01 / 29 Checking Scheme The Checking Scheme Table explains: • the events which it is recommended that the package checks are performed immediately after, e.g. Production Start (1) • the number of packages needed according to which event has prompted the package checks (2) • the number of packages on which to perform the individual checks (3) • the check to be performed (4) • the page number of the check instructions (5) • to mark the check box when the check has been completed (6). PE-09/2012-04-01 / 30 15 26/09/2012 * Intended for every packaging material reel ** To be performed at least one per day (maximum interval of 24 hours) or according to dairy internal quality procedures, ideally one per shift. For the packages integrity checks 2 packages our needed. If the LS by Red ink injection check will also be performed an additional 2 packages are necessary if the machine settings are stable or 10 packages if the machine settings have been recently changed. PE-09/2012-04-01 / 31 Flowchart of the Production Quality Checks The Flowchart of Production Quality Checks displays: p y  the checks to be performed in the sequence described in the checking scheme table (1)  the type of check (2)  the necessary actions (if any) to be taken depending on the result of the completed check (3). PE-09/2012-04-01 / 32 16 26/09/2012 PE-09/2012-04-01 / 33 Laboratory Check ► To perform the laboratory checks at least three packages k are needed. d d Two T extra t packages k might i ht be needed if conductivity and dissolving tests are to be performed in parallel. ► Checking flowchart, see next slide PE-09/2012-04-01 / 34 17 26/09/2012 PE-09/2012-04-01 / 35 A3 Speed - Package sampling li and d check h k Checking scheme PE-09/2012-04-01 18 26/09/2012 Package Checks Production - OM Production Start has to be repeated every 30,000 packages produced d d (i (i.e. every 3000 TS made d b by each h iinductor), d t ) ttake k 12 packages. ► Use the ten package to perform all the checks that require ten packages, one package used for LS/SA check, and another one package for forming and surface. ► Splicing check event is intended for every splice of Packaging Material and strip. ► Additional Additi l packages k to t laboratory l b t QC tto b be performed f d att least once per day (maximum interval of 24 hours). ► PE-09/2012-04-01 / 37 Package Identification Sample packages ► To select packages and to be able to identify from which jaw pair the package were formed formed, proceed as follow : 1.Touch the PRODUCTION CONTROL button 2.Touch the PACKAGE FORMING UNIT button 3. Touch the arrows button to select if sampling one single package or a batch of packages. One single package A batch of package Note : A batch is composed by 10 packages, one for each pair of jaw links PE-09/2012-04-01 / 38 19 26/09/2012 Package Identification Sample packages 4a. Touch the PACKAGE SAMPLE NUMBER icon to select from 4a which pair of the jaw links has to exit the single package to sample (Setting available only for the sampling of one single package ) 4b. Use the ARROW buttons or the KEYBOARD button to set number of the jaw links. 4c. Touch the ON button to start the sampling of the packages. PE-09/2012-04-01 / 39 Package Identification Sample packages • The machine discards a package from the reference jaw pair (jaw pair number 10). • On the conveyor, there is a gap caused by the discarded package. Take the first 10 packages after the gap. The first package after the gap is from jaw number 1. • Package Identification Take the first ten packages and label them at the top and bottom, from 1 to 10, with an indelible pen. This correspond with jaws 1 to 10. PE-09/2012-04-01 / 40 20