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Norman J. Hyne, Ph.D. 00_Hyne.indd 3 1/25/12 1:48 PM Disclaimer: The recommendations, advice, descriptions, and the methods in this book are presented solely for educational purposes. The author and publisher assume no liability whatsoever for any loss or damage that results from the use of any of the material in this book. Use of the material in this book is solely at the risk of the user. Copyright© 2012 by PennWell Corporation 1421 South Sheridan Road Tulsa, Oklahoma 74112–6600 USA 800.752.9764 +1.918.831.9421 [email protected] www.pennwellbooks.com www.pennwell.com Marketing: Jane Green National Account Executive: Barbara McGee Director: Mary McGee Managing Editor: Stephen Hill Production Manager: Sheila Brock Production Editor: Tony Quinn Book Designer: Susan E. Ormston Cover Designer: Kelly Cook Cover photo courtesy of Helmerich & Payne. Author photo courtesy of Marshall Heim. Library of Congress Cataloging-in-Publication Data Hyne, Norman J. Nontechnical guide to petroleum geology, exploration, drilling, and production / Norman J. Hyne. -- 3rd ed. p. cm. Includes bibliographical references and index. ISBN 978-1-59370-269-4 1. Petroleum--Geology. 2. Petroleum engineering. 3. Petroleum--Prospecting. I. Title. TN870.5.H9624 2011 665.5--dc23 2011038698 All rights reserved. No part of this book may be reproduced, stored in a retrieval system, or transcribed in any form or by any means, electronic or mechanical, including photocopying and recording, without the prior written permission of the publisher. Printed in the United States of America 1 2 3 4 5  16 15 14 13 12 00_Hyne.indd 4 1/24/12 5:22 PM Contents Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii 1 The Nature of Gas and Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Petroleum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 The Chemistry of Oil and Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Crude Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Natural Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Reservoir Hydrocarbons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2 The Earth’s Crust—Where We Find It . . . . . . . . . . . . . . . . . . . . . . . . 13 Rocks and Minerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Types of Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Structure of the Earth’s Crust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 3 Identification of Common Rocks and Minerals . . . . . . . . . . . . . . . 25 Identification of Minerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Minerals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Identification of Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 4 Geological Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Absolute Age Dating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Relative Age Dating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 The Geologic Time Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Earth History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5 Deformation of Sedimentary Rocks . . . . . . . . . . . . . . . . . . . . . . . . . 47 Weathering, Erosion, and Unconformities . . . . . . . . . . . . . . . . . . . . . . . . 47 Anticlines and Synclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Domes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Homoclines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Fractures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 6 Ocean Environment and Plate Tectonics . . . . . . . . . . . . . . . . . . . . . 67 Continental Margins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 Deep Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Ocean Sediments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Earth’s Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Continental Drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 Seafloor Spreading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Plate Tectonics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Failed Arm Basins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Middle East Oil Fields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 00_Hyne.indd 5 1/24/12 5:22 PM Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production  3rd Edition 7 Sedimentary Rock Distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Basin Formation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Sedimentary Rock Facies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Subsurface Rock Layers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 8 Mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Topographic Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Geologic Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Base Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Subsurface Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 9 Source Rocks, Generation, Migration, and Accumulation of Petroleum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Source Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Generation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 Migration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Accumulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 Age . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Reservoir Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120 Saturation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124 10 Reservoir Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Sandstone Reservoir Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125 Dune Sandstones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 Shoreline Sandstones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 River Sandstones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 Delta Sandstones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133 Granite Wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139 Carbonate Reservoir Rocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Reefs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140 Limestone Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148 Karst Limestone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 Chalk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Dolomite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152 Fractured Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156 11 Petroleum Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Structural Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Stratigraphic Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 Combination Traps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182 12 Petroleum Exploration—Geological and Geochemical . . . . . . . . 193 Seeps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193 Geological Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196 Geochemical Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206 Plays and Trends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 • • vi 00_Hyne.indd 6 1/24/12 5:22 PM  Contents 13 Petroleum Exploration—Geophysical . . . . . . . . . . . . . . . . . . . . . . . 211 Gravity and Magnetic Exploration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211 Seismic Exploration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215 14 Drilling Preliminaries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Land and Leasing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Foreign Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Authority for Expenditure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238 Economic Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239 Drilling Contracts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240 Joint Operating Agreements and Support Agreements . . . . . . . . . . . 241 Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242 Types of Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243 Government Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244 Cable Tool Rigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246 15 Drilling a Well—The Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249 Hoisting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 Rotating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254 Circulating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266 Drilling Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273 Modern Rotary Drilling Rigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 16 Drilling Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 Subsurface Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 279 Problems While Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 281 Dry Holes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 289 17 Drilling Techniques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Vertical Well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 291 Directional Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293 Well Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302 Air and Foam Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303 18 Testing a Well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Sample or Lithologic Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 305 Drilling-Time Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310 Mud Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 311 Wireline Well Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313 Measurements-While-Drilling and Logging-While-Drilling . . . . . . . 338 Drillstem Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 339 Repeat Formation Tester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341 19 Completing a Well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Casing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 343 Bottom-Hole Completions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353 • • vii 00_Hyne.indd 7 1/24/12 5:22 PM Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production  3rd Edition Expandable Casing and Liner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 Tubing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356 Wellhead . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358 Chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 Surface Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 359 Sucker-rod Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 361 Gas Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368 Electric Submersible Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369 Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 Multiple Completions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 370 Intelligent Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372 20 Surface Treatment and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Flowlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373 Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 375 Gas Treatment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 379 Storage and Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382 Modern Lease Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 386 21 Offshore Drilling and Completion . . . . . . . . . . . . . . . . . . . . . . . . . 389 Mineral Rights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 389 Offshore Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390 Exploratory Drilling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 392 Spudding an Offshore Exploratory Well . . . . . . . . . . . . . . . . . . . . . . . . 395 Developmental Drilling and Production . . . . . . . . . . . . . . . . . . . . . . . . 397 Subsea Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 Subsea Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 405 Unstable Sea Bed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 406 22 Workover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 409 Well Intervention on Offshore Wells . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 Preparing the Well . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415 Well Problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 415 23 Reservoir Mechanics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 Reservoir Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 423 Maximum Efficient Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 430 24 Petroleum Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 Well and Reservoir Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 431 Well Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432 Cased-Hole Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434 Production Logs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 Decline Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 435 Bypassing and Coning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 437 • • viii 00_Hyne.indd 8 1/24/12 5:22 PM  Contents Cycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 Well Stimulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 439 Disposal of Oilfield Brine and Solution Gas . . . . . . . . . . . . . . . . . . . . . 443 Surface Subsidence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 445 Corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 446 Production Maps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 447 Stranded Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 448 25 Reserves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 Recovery Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 451 Shrinkage Factor and Formation Volume Factor . . . . . . . . . . . . . . . . . 452 Reserve Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 Types of Reserves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 458 26 Improved Oil Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459 Waterflood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 459 Enhanced Oil Recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462 Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 Unitization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 Plug and Abandon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 468 27 Unconventional Oil and Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 Tight Formations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471 Coal Bed or Coal Seam Gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478 Oil Shales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 480 Tar Sands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 481 Gas Hydrates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 483 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 485 Figure References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 655 Unit Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661 Oil and Gas Records . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 667 • • ix 00_Hyne.indd 9 1/24/12 5:22 PM 00_Hyne.indd 10 1/24/12 5:22 PM Preface This book contains an enormous amount of useful information on the upstream petroleum industry. It is designed for easy reading, and the information is readily accessible. The introductory chapter should be read first. It is an excellent overview that shows how everything in petroleum geology, exploration, drilling, and production is interrelated. Each subject has its own chapter that is well illustrated with figures and plates. The rocks, minerals, and seismic examples are in color. Industry terms are defined in the text and shown in italics. All measurements are in both English and metric units. A useful index and extensive glossary are located at the back of the book, as well as an interesting list of petroleum records. 00_Hyne.indd 11 1/24/12 5:22 PM 00_Hyne.indd 12 1/24/12 5:22 PM Introduction Both crude oil and natural gas occur naturally in subsurface deposits. Crude oil is a black liquid that is sold to refineries to be refined into products such as gasoline and lubricating oil. Natural gas is a colorless, odorless gas that is sold to gas pipelines to be transported and burned for its heat content. There are many different types of crude oils and natural gases, some more valuable than others. Heavy crude oils are very thick and viscous and are difficult or impossible to produce. Light crude oils are very fluid, relatively easy to produce, rich in gasoline, and more valuable. Some natural gases burn with more heat than others and are more valuable. Some natural gases also contain almost pure liquid gasoline called condensate that separates from the gas when it is produced. Condensate is almost as valuable as crude oil. Sulfur is a bad impurity in both natural gas and crude oil. Sour crude oils contain sulfur, and sour natural gases contain hydrogen sulfide and are less valuable. Crude oil is measured by volume in barrels (bbl). Natural gas is measured by volume in thousands of cubic feet (Mcf) and by heat content in British thermal units (Btu). In order for there to be a commercial deposit of natural gas or crude oil, three important geological conditions must be met. First, there must be a source rock in the subsurface of that area that generated the gas or oil at some time in the geological past. Second, there must be a separate, subsurface reservoir rock that holds the gas or oil. When we drill a well into that reservoir rock, the gas and oil are able to flow through the reservoir rock and into our well. Third, there must be a trap on the reservoir rock to concentrate the gas or oil into commercial quantities. The crust of the earth in oil- and gas-producing areas is composed of sedimentary rock layers. Sedimentary rocks can be source and reservoir rocks for gas and oil. These rocks are called sedimentary rocks because they are composed of sediments that were formerly loose particles such as sand grains, mud, and seashells or salts that precipitated out of water. Sedimentary rocks are millions of years old and were deposited when the sea level rose and covered the land many times in the past. These sediments are relatively simple materials such as sands deposited along beaches, mud deposited on the sea bottom, and beds of seashells. Ancient sediments, piled layer upon layer, form the sedimentary rocks that are now sandstones composed of sand grains, shales composed of mud particles, and limestones composed of seashells. These are drilled to find and produce oil and gas. The source of gas and oil is the organic matter—dead plant and animal material—that is buried and preserved in some ancient sedimentary rocks. The most common, organic-rich sedimentary rock and the source rock for most gas and oil is black shale. It was deposited as organic-rich mud 00_Hyne.indd 13 1/24/12 5:22 PM Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production  3rd Edition on ancient ocean bottoms. In the subsurface, temperature and time turn organic matter into crude oil. As the source rock is covered with more sediments and buried deeper in the earth, it becomes hotter and hotter. Crude oil starts to form at about 150°F (65°C) at a depth of about 7,000 ft (2,130 m) below the surface of the land (fig. I–1). It is generated from there down to a depth of about 18,000 ft (5,500 m) at about 300°F (150°C). The reactions that change organic matter into oil are complex and take a long time. If the source rock is buried deeper where the temperatures are above 300°F (150°C), the remaining organic matter can generate natural gas. Fig. I–1. Generation and migration of gas and oil Gas and oil are relatively light in density compared to the water that also occurs in subsurface sedimentary rocks. After oil and gas form, they rise due to buoyancy through fractures in the subsurface rocks. The rising gas and oil can intersect reservoir rock, which is a sedimentary rock layer that contains billions of tiny spaces called pores. A common reservoir rock is sandstone, composed of sand grains like those on a beach. Sand grains are like spheres—there is no way the grains will fit together perfectly. There are pore spaces between the sand grains on a beach and in a sandstone rock. Limestone, another common reservoir rock, is often deposited as shell beds or reefs, and there are pores between the shells and corals. Because limestone is soluble, there can also be solution pits in the limestone. Porosity is the percent of reservoir rock that is pore space, and it is commonly 10 to 30%. The gas and oil flow into the pores of the reservoir rock layer. Because the reservoir rock also contains water, the gas and oil will continue to rise by flowing from pore to pore to pore up the angle of the • • xiv 00_Hyne.indd 14 1/24/12 5:22 PM  Introduction reservoir rock layer toward the surface. The movement of gas and oil up the angle of the reservoir rock toward the surface is called migration. The ease with which the gas and oil can flow through the rock is called permeability. Because of migration, the gas and oil can end up a considerable distance, both vertically and horizontally, from where they were originally formed (fig. I–1). As the gas and oil migrates up along the reservoir rock, it can encounter a trap. A trap is a high point in the reservoir rock where the gas or oil is stopped and concentrated. One type of trap is a natural arch in the reservoir rock (fig. I–2) called a dome or anticline. In the trap, the fluids separate according to their density. The gas is the lightest and goes to the top of the trap to fill the pores of the reservoir rock and form the free gas cap. The oil goes to the middle to fill the pores and form the oil reservoir. The saltwater, the heaviest, goes to the bottom. To complete the trap, a caprock must overlie the reservoir rock. The caprock is a seal that does not allow fluids to flow through it. Without a caprock, the oil and gas would leak up to the surface. Two common sedimentary rocks that can be caprocks are shale and salt. Fig. I–2. Cross section of a subsurface petroleum trap Most gas and oil deposits are located in basins where sedimentary rocks are relatively thick. Subsurface deposits of gas and oil are found by locating traps. In some areas, the rock layers that crop out on the surface can be projected into the subsurface to discover traps (fig. I–3). Today, these surface rocks can be mapped using photographs from airplanes and satellites. In the subsurface, the rocks in different wells that have already • • xv 00_Hyne.indd 15 1/24/12 5:22 PM Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production  3rd Edition been drilled are matched by correlation to make cross sections, and maps of the depths to the top of subsurface reservoir rocks and their thickness are drawn. Seismic exploration is commonly used today to locate subsurface traps. The seismic method uses a source and detectors (fig. I–4). The source, such as dynamite, is located on or near the surface and gives off an impulse of sound energy into the subsurface. The sound energy bounces off sedimentary rock layers and returns to the surface to be recorded by the detectors. Sound echoes are used to image the shape of subsurface rock layers and find traps. Fig. I–3. Rock outcrops on surface above a dome Fig. I–4. The seismic method showing sound impulse bouncing off subsurface rock layer • • xvi 00_Hyne.indd 16 1/24/12 5:22 PM  Introduction The only way to know for sure if a trap contains commercial amounts of gas and oil is to drill an exploratory or wildcat well. Many wildcat wells are dry holes with no commercial amounts of gas or oil. The well is drilled using a rotary drilling rig (fig. I–5). There can be thousands of feet of steel drillpipe with a bit on the end, called the drillstring, suspended in the well. By rotating the drillstring from the surface, the bit on the bottom is turned and cuts the hole. As the well is drilled deeper, every 30 ft (9.1 m) drilling is stopped and another section of drillpipe is screwed on the drillstring to make it longer. The power to the rig is supplied by diesel engines. A steel tower above the well—the derrick or mast—along with a hoisting line and pulley system, is used to raise and lower equipment in the well. Fig. I–5. Parts of a rotary drilling rig An important system on the rig is the circulating mud system. Drilling mud, usually made of clay and water, is pumped down the inside of the drillpipe where it jets out of nozzles on the bit and returns up the outside • • xvii 00_Hyne.indd 17 1/24/12 5:22 PM Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production  3rd Edition of the drillpipe to the surface (fig. I–6). The drilling mud removes the rock chips made by the bit, called well cuttings, from the bottom of the hole and prevents them from clogging up the bottom of the well. The well is always kept filled to the top with the heavy drilling mud as it is being drilled. The pressure of the drilling mud prevents any fluids such as water, gas, and oil from flowing out of the subsurface rocks and into the well. If gas and oil flowed up onto the floor of the drilling rig, they could catch fire, causing a blowout. Even if only water flowed out of the surrounding rock into the well, the sides of the well could cave in, and the well could be lost. As the well is being drilled, it can be drilled straight down, out at an angle as a deviated well, or out horizontally as a horizontal well through the oil and gas reservoir (fig. I–7). Horizontal wells typically produce oil and gas at a greater rate than vertical wells. Fig. I–6. Well cutting removal by circulating drilling mud on bottom of well • • xviii 00_Hyne.indd 18 1/24/12 5:22 PM  Introduction A B C Fig. I–7. Types of wells: (a) straight hole, (b) deviated well, and (c) horizontal well Offshore wells are drilled into sedimentary rocks on the ocean bottom the same way as on land. For offshore exploratory wells, the rig is mounted on a barge, floating platform, or ship that can be moved. Once an offshore field is located by drilling, a production platform is installed to drill the rest of the wells and produce the gas and oil. The production platform can be fixed with legs that sit on the ocean bottom or floating with anchors and cables to hold it in position. Because drilling mud keeps gas and oil in the rocks, a subsurface deposit of gas or oil can be drilled without any indication of the gas or oil. To evaluate the well after it has been drilled, it must be logged, and well logs must be created. A well log is a record of the rocks and their fluids in the well. A mud logger is a service company that makes a mud log as the well is being drilled. The mud logger carefully analyzes both the drilling mud and well cuttings for traces of crude oil and natural gas. Another service company drives a logging truck out to the well after the well is drilled to make a wireline well log. A long cylinder containing instruments called a logging tool is unloaded from the truck and run down the well on a wireline (fig. I–8). As the logging tool is brought back up the well, the instruments remotely sense the electrical, sonic, and radioactive properties of the surrounding rocks and their fluids. These measurements are recorded on a long strip of paper called a wireline well log (fig. I–9) in the logging truck and are also digitized, encoded, and sent by radio telemetry • • xix 00_Hyne.indd 19 1/24/12 5:22 PM Nontechnical Guide to Petroleum Geology, Exploration, Drilling, and Production  3rd Edition to a data center. Well logs are used to determine the composition of each rock layer, whether the rock layer has pores and how much is pore space, and what fluid (water, gas, or oil) is in the pores. Depending on the test results, the well can be plugged and abandoned as a dry hole or completed as a producer. Fig. I–8. Well logging with a logging tool run down a well on a wireline Fig. I–9. A wireline well log To complete the well, many sections of large-diameter steel pipe called casing are screwed together to form a long length of pipe called a casing string that is lowered down the hole. Wet cement is then pumped between the casing and well walls and allowed to set (fig. I–10) during a cement job. This stabilizes the hole. The casing is done in stages called a casing program, during which the well is drilled, cased, drilled deeper, cased again, drilled deeper, and cased again (fig. 1–11). In order for the gas or oil to flow into the well, the well is either completed open-hole or with perforated casing. In an open-hole completion (fig. I-11a), the casing string is cemented down to the top of the reservoir rock and the bottom left open. In perforated casing completion (fig. I-11b), the casing is cemented through the reservoir rock • • xx 00_Hyne.indd 20 1/24/12 5:22 PM  Introduction and the casing is shot with explosives to form holes called perforations. A long length of narrow-diameter steel pipe called a tubing string is then suspended down the center of the well. The produced fluids (water, gas, and oil) are brought up the tubing string to the surface to prevent them from touching and corroding the casing string that is harder to repair. An expandable rubber device called a tubing packer on the bottom of the tubing string keeps the tubing string central in the well and prevents the fluids from flowing up the outside of the tubing (fig. 1–11). The tubing string is relatively easy to repair during a workover. Casing Cement Fig. I–10. Casing cemented into a well • • xxi 00_Hyne.indd 21 1/24/12 5:22 PM
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