32mm
240 x 159 x 24 Pantone 648 C & 722 C
WO O D H E A D
WO O D H E A D
PUBLISHING IN TEXTILES
OD
H E A Dtextiles
P UinBclothing
L I SisHanI exciting
N G Inew
N field
TE
X wide-ranging
TILES
WheOuse
of intelligent
with
WO O D H E A D
PUBLISHING IN TEXTILES
T
applications. Intelligent textiles and clothing summarises some of main types of
intelligent textiles and their uses.
Part I of the book reviews phase change materials (PCMs), their role in thermal
regulation and ways they can be integrated into outdoor and other types of clothing. The
second part discusses shape memory materials (SMMs) and their applications in medical
textiles, clothing and composite materials. Part III deals with chromic (colour change)
and conductive materials and their use as sensors within clothing. The final part looks at
current and potential applications, including work wear and medical applications.
With its distinguished editor and international team of contributors, Intelligent textiles
and clothing will be an essential guide for textile manufacturers in such areas as specialist
clothing (for example protective, sports and outdoor clothing) as well as medical textiles.
Dr Heikki Mattila is Professor of Textile and Clothing Technology at Tampere University
of Technology, Finland.
CRC Press LLC
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Woodhead Publishing Ltd
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www.woodheadpublishing.com
Intelligent textiles and clothing
PUBLISHING IN TEXTILES
Intelligent textiles
and clothing
Edited by H. Mattila
ii
Related titles:
Smart fibres, fabrics and clothing
(ISBN-13: 978-1-85573-546-0; ISBN-10: 1-85573-546-6)
This important book provides a guide to the fundamentals and latest developments
in smart technology for textiles and clothing. The contributors represent a distinguished
international panel of experts and the book covers many aspects of cutting edge
research and development. Smart fibres, fabrics and clothing starts with a review of
the background to smart technology and goes on to cover a wide range of the
material science and fibre science aspects of the technology. It will be essential
reading for academics in textile and materials science departments, researchers,
designers and engineers in the textiles and clothing product design field. Product
managers and senior executives within textile and clothing manufacturing will also
find the latest insights into technological developments in the field valuable and
fascinating.
Wearable electronics and photonics
(ISBN-13: 978-1-85573-605-4; ISBN-10: 1-85573-605-5)
Building electronics into clothing is a major new concept which opens up a whole
array of multi-functional, wearable electro-textiles for sensing/monitoring body
functions, delivering communication facilities, data transfer, individual environment
control, and many other applications. Fashion articles will carry keypads for mobile
phones and connections for personal music systems; specialist clothing will be able
to monitor the vital life signs of new-born babies, to record the performance of an
athlete’s muscles, or to call a rescue team to victims of accidents in adverse weather
conditions. A team of distinguished international experts considers the technical
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Intelligent textiles
and clothing
Edited by
H. R. Mattila
CRC Press
Boca Raton Boston New York Washington, DC
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PUBLISHING LIMITED
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Published by Woodhead Publishing Limited in association with The Textile Institute
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v
Contents
Contributor contact details
1
Intelligent textiles and clothing – a part of our
intelligent ambience
xiii
1
H MATTILA, Tampere University of Technology, Finland
1.1
1.2
1.3
Introduction
Intelligent systems
Applications
1
1
2
2
Methods and models for intelligent garment design
5
M UOTILA, H MATTILA and O HÄNNINEN, Tampere University of
Technology, Finland
2.1
2.2
2.3
2.4
2.5
2.6
Introduction
Background context
The underpinnings of interdisciplinarity
Scientific practices and research strategies for intelligent
garments
Conclusions
References
5
6
9
12
15
16
PART I
Phase change materials
19
3
Introduction to phase change materials
21
M MÄKINEN, Tampere University of Technology, Finland
3.1
3.2
3.3
3.4
3.5
3.6
Introduction
Heat balance and thermo-physiological comfort
Phase change technology
PCMs in textiles
Future prospects of PCM in textiles and clothing
References
21
22
22
23
30
32
vi
4
Contents
Intelligent textiles with PCMs
34
W. BENDKOWSKA, Instytut Wlokiennictwa Textile Research Institute,
Poland
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
5
Introduction
Basic information on phase change materials
Phase change properties of linear alkyl hydrocarbons
Textiles containing PCM
Measurement of thermoregulating properties of fabrics
with microPCMs
Summary
Acknowledgements
References
The use of phase change materials in outdoor
clothing
34
34
36
39
55
60
60
60
63
E A MCCULLOUGH and H SHIM, Kansas State University, USA
5.1
5.2
5.3
5.4
5.5
5.6
PART II
6
Introduction
Methodology
Results
Conclusions
Implications and recommendations
References
Shape memory materials
Introduction to shape memory materials
63
67
72
80
81
81
83
85
M HONKALA Tampere University of Technology, Finland
6.1
6.2
6.3
6.4
6.5
6.6
6.7
Overview
Shape memory alloys
Shape memory ceramics
Magnetic shape memory materials
Shape memory polymers and gels
Future prospects of shape memory materials
References
85
86
94
94
95
100
101
7
Temperature sensitive shape memory polymers for
smart textile applications
104
J HU and S MONDAL, The Hong Kong Polytechnic University,
Hong Kong
7.1
7.2
7.3
Introduction
A concept of smart materials
Shape memory polymer and smart materials
104
105
106
Contents
7.4
7.5
7.6
7.7
7.8
7.9
8
vii
Some examples of shape memory polymer for textile
applications
Potential use of shape memory polymer in smart textiles
General field of application
Challenges and opportunities
Acknowledgement
References
110
115
118
120
121
121
Development of shape memory alloy fabrics for
composite structures
124
F BOUSSU, GEMTEX, France and J-L PETITNIOT, ONERA, France
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
Introduction
Definition and description of shape memory alloys
Interesting properties of shape memory alloys
Different kinds of alloys
Different kinds of applications of shape memory alloys
Conclusion
Future trends
Internet links
References
124
125
126
132
134
138
140
140
141
9
Study of shape memory polymer films for
breathable textiles
143
J HU and S MONDAL, The Hong Kong Polytechnic University,
Hong Kong
9.1
9.2
9.3
9.4
9.5
9.6
9.7
10
Introduction
Breathability and clothing comfort
Breathable fabrics
Water vapor permeability (WVP) through shape memory
polyurethane
Future trends
Acknowledgement
References
143
144
145
152
162
163
163
Engineering textile and clothing aesthetics using
shape changing materials
165
G K STYLIOS, Heriot-Watt University, UK
10.1
10.2
10.3
10.4
Introduction
Innovative design concepts in textiles and clothing
The principles of shape changing materials and their
end-uses
Technical requirements for shape changing textiles and
clothing
165
165
166
169
viii
Contents
10.5
Engineering textile and clothing aesthetics with shape
memory materials
Aesthetic interactive applications of shape changing
smart textiles
The concept of mood changing textiles for SMART
ambience
Summary
Acknowledgement
References
10.6
10.7
10.8
10.9
10.10
Part III
11
Chromic and conductive materials
Introduction to chromic materials
172
182
184
186
187
187
191
193
P. TALVENMAA, Tampere University of Technology, Finland
11.1
11.2
11.3
11.4
11.5
11.6
11.7
Introduction
Photochromic materials
Thermochromic materials
Colour-changing inks
Electrochromic materials
Conclusion
References
193
194
196
200
201
203
204
12
Solar textiles: production and distribution of electricity
coming from solar radiation. Applications
206
R R MATHER and J I B WILSON, Heriot-Watt University, UK
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10
12.11
Introduction
Background
Solar cells
Textiles as substrates
Technological specifications
Challenges to be met
Suitable textile constructions
Conductive layers for PVs
Future trends
Sources of further information
References
206
206
207
209
210
211
211
213
214
215
216
13
Introduction to conductive materials
217
A HARLIN, Technical Research Centre of Finland, and M FERENETS,
Tampere University of Technology, Finland
13.1
13.2
Electric conductivity
Metal conductors
217
220
Contents
ix
13.3
13.4
13.5
13.6
13.7
Ionic conductors
Inherently conducting polymers
Application technologies for conducting fibre materials
Future trends in conductive materials
References
222
223
231
236
237
14
Formation of electrical circuits in textile structures
239
T K GHOSH, A DHAWAN and J F MUTH, North Carolina State
University, USA
14.1
14.2
14.3
14.4
14.5
14.6
14.7
14.8
Introduction
Development of textile-based circuits
Fabrication processes
Materials used
Characterization
Applications
Potential for the future
Bibliography
239
240
240
246
266
272
276
277
15
Stability enhancement of polypyrrole coated textiles
283
M Y S LEUNG, J TSANG, X M TAO, C W M YUEN and Y LI,
The Hong Kong Polytechnic University, Hong Kong
15.1
15.2
15.3
15.4
15.5
15.6
15.7
Introduction
Conductivity changes of polypyrrole films on textiles
Stabilisation of the Ppy
Experimental results of stability enhancement
Conclusion
Acknowledgement
References
283
286
290
292
303
304
304
16
Electrical, morphological and electromechanical
properties of conductive polymer fibres (yarns)
308
B KIM and V KONCAR, ENSAIT-GEMTEX Laboratory, France and
C DUFOUR, Institute IEMN, France
16.1
16.2
16.3
16.4
16.5
16.6
16.7
16.8
Introduction
Preparation of conductive fibres – overview
Experimental
Results and discussion
Applications: prototype
Conclusion
Acknowledgements
References
308
309
311
312
320
320
321
322
x
17
Contents
Multipurpose textile-based sensors
324
C COCHRANE, B KIM and V KONCAR, ENSAIT-GEMTEX Laboratory,
France and C DUFOUR, Institute IEMN, France
17.1
17.2
17.3
17.4
17.5
Introduction
Conductive polymer textile sensors
Conductive polymer composites (CPCs) textile sensors
Perspective
References
324
326
331
339
339
18
Textile micro system technology
342
U MÖHRING, A NEUDECK and W SCHEIBNER, TITV Greiz,
Textile Research Institut Thuringia-Vogtland, Germany
18.1
18.2
18.3
18.4
18.5
18.6
18.7
18.8
Part IV
19
Textile micro system technology
Textiles are inherent microstructures
Goal of the application of compliant textile structures
First attempt: textile electronic circuit technology based on
copper wires in a lattice structure with interconnections and
interruptions
Galvanic modification of yarns
Light effects based on textiles with electrically conductive
microstructures
Textile-based compliant mechanisms in microengineering
and biomechatronics
References & Sources of further information
Applications
WareCare – Usability of intelligent materials in
workwear
342
343
346
347
348
350
351
354
357
359
H MATTILA, P TALVENMAA and M MÄKINEN, Tampere University of
Technology, Finland
19.1
19.2
19.3
19.4
19.5
19.6
19.7
19.8
Introduction
Objectives
Methodology
Textile materials
Electronics
Usability testing
Conclusions
Bibliography
359
359
360
361
362
364
367
368
Intelligent textiles and clothing
i
Contents
20
Intelligent textiles for medical and monitoring
applications
xi
369
J-SOLAZ, J-M BELDA-LOIS, A-C GARCIA, R BARBERÀ, T-V DORÁ
J-A GÓMEZ, C SOLER and J M PRAT, A Instituto de Biomecanica de
Valencia, Spain
20.1
20.2
20.3
20.4
20.5
20.6
20.7
Introduction
Importance of intelligent textiles for healthcare
Potential applications of intelligent textiles
From medical needs to technological solutions
Summary and future trends
Acknowledgements
References
369
370
373
380
393
394
394
21
Context aware textiles for wearable health assistants
399
T KIRSTEIN, G TRÖSTER, I LOCHER and C KÜNG, Wearable Computing
Lab, ETH Zürich, Switzerland
21.1
21.2
21.3
21.4
21.5
21.6
21.7
21.8
21.9
21.10
Introduction
Vision of wearable health assistant
Approach
Electronic textile technology
Context recognition technology
Wearable components
Applications
Outlook
Acknowledgement
References
399
399
401
402
414
414
415
418
418
418
22
Intelligent garments in prehospital emergency care
421
N LINTU, M MATTILA and O HÄNNINEN, University of Kuopio, Finland
22.1
22.2
22.3
22.4
22.5
22.6
22.7
22.8
22.9
22.10
22.11
22.12
22.13
Introduction
Different cases and situations
Circumstances
Vital functions
Monitoring of vital functions
Selection of monitoring methods
Interpretation of monitored parameters
Telemedicine
Negative effects of transportation on vital parameters
Patient chart
Data security
Day surgery
Protective covering
421
422
422
422
423
425
425
425
426
427
427
427
428
xii
Contents
22.14
22.15
22.16
22.17
22.18
An integrated monitoring of vital functions
Mobile isolation
Optimal smart solution for prehospital emergency care
Conclusions
References
429
429
430
431
432
23
Intelligent textiles for children
434
C HERTLEER and L VAN LANGENHOVE, Ghent University, Belgium and
R PUERS, Katholieke Universiteit Leuven, Belgium
23.1
23.2
23.3
23.4
23.5
23.6
Introduction
State of the art
The intellitex suit
Future trends
Acknowledgements
References
434
435
436
447
448
448
24
Wearable biofeedback systems
450
B J MUNRO, University of Wollongong and Commonwealth Scientific
and Industrial Research Organisation (CSIRO) Textile and Fibre
Technology, Australia and J R STEELE, T E CAMPBELL and
G G WALLACE, University of Wollongong, Australia
24.1
24.2
24.3
24.4
24.5
24.6
24.7
24.8
24.9
24.10
24.11
24.12
Introduction
Is there a need for biofeedback technology?
Are there problems with current biofeedback devices?
Can we provide biofeedback for joint motion?
The development of a functioning wearable textile sensor
Functional electronics
Interconnections
The Intelligent Knee Sleeve: a wearable biofeedback device
in action
Why is the Intelligent Knee Sleeve needed?
Other applications of wearable biofeedback technology
Future directions
References
450
450
451
452
453
460
460
462
463
467
467
469
25
Applications for woven electrical fabrics
471
S SWALLOW and A P THOMPSON, Intelligent Textiles Limited, UK
25.1
25.2
25.3
25.4
25.5
Index
Smart fabric technologies
Active and passive smart fabrics
Electrical smart fabrics
Products and applications
References
471
472
475
483
487
489
xiii
Contributor contact details
(* = main contact)
Editor and Chapter 1
Chapter 3
Professor Heikki Mattila
Tampere University of Technology
SmartWearLab
Sinitaival 6
33720 Tampere
Finland
Mailis Mäkinen
SmartWearLab
Tampere University of Technology
Sinitaival 6
FI-33720 Tampere
Finland
E-mail:
[email protected]
Tel: +358 3 3115 2494
Fax: +358 3 3115 4515
E-mail:
[email protected]
Chapter 2
Professor Minna Uotila*, Professor
Heikki Mattila and Dr Osmo
Hänninen
University of Lapland
PO Box 122 (Siljotie 2)
FIN-96101 Rovaniemi
Finland
Tel: +358 40 556 2893
E-mail:
[email protected]
Chapter 4
Dr Wies’
awa Bendkowska
Instytut Wlokienictwa
Textile Research Institute
Brzezinska S/15
92–103 Ledz
Poland
E-mail:
[email protected]
xiv
Contributor contact details
Chapter 5
Chapter 8
Professor Elizabeth McCullough*
and Dr H. Shim
Kansas State University
Institute for Environmental
Research
64 Seaton Hall
Manhattan, KS 66506
USA
F. Boussu* and Dr J-L Petitniot
ENSAIT, GEMTEX Laboratory
9 rue de l’Ermitage
BP 30329
59056 ROUBAIX
Cedex 01
France
Tel/fax: +1 785-532-2284
E-mail:
[email protected]
Tel: +33 3 20 25 64 76
E-mail:
[email protected]
Chapter 10
Chapter 6
Markku Honkala
Tampere University of Technology
Smartwear Lab Sinitaival 6
33720 Tampere
Finland
E-mail:
[email protected]
Chapters 7 and 9
Dr Jinlian Hu
Institute of Textiles and Clothing
The Hong Kong Polytechnic
University
Hung Hom
Kowloon
Hong Kong
Tel: 852 27666437
Fax: 852 27731432
E-mail:
[email protected]
Professor G.K. Stylios
Research Institute for Flexible
Materials
School of Textiles and Design
Heriot-Watt University
Scottish Borders Campus
Galashiels TD1 3HF
UK
E-mail:
[email protected]
Chapter 11
P. Talvenmaa
Tampere University of Technology
SmartWearLab
Sinitaival 6
33720 Tampere
Finland
E-mail:
[email protected]
Contributor contact details
xv
Chapter 12
Chapter 15
Dr Robert Mather* and Professor
John Wilson
School of Engineering and Physical
Sciences
Heriot-Watt University
Riccarton
Edinburgh EH14 4AS
UK
Dr M-Y. S. Leung*, Joanna Tsang,
Professor X-M Tao, Dr C-W. M
Yuen and Yang Li
Institute of Textiles and Clothing
The Hong Kong Polytechnic
University
Hung Hom
Kowloon
Hong Kong
E-mail:
[email protected]
Chapter 13
Professor A. Harlin* and Dr
M. Ferenets
Institute of Fibre Materials Science
Tampere University of Technology
P.O. Box 589
Tampere
33101
Finland
Tel: +358 3 3115 3742
Fax: +358 3 3115 2955
E-mail:
[email protected];
[email protected]
Chapter14
Professor Tushar Ghosh, Dr A.
Dhawan* and Dr J.F. Muth
College of Textiles
North Carolina State University
Raleigh, NC 27695-8301
USA
Tel: +1 (919) 515-6568
Fax: +1 (919) 515 - 3733
E-mail:
[email protected]
[email protected]
Tel: 852 27666437
Fax: 852 27731432
E-mail:
[email protected]
Chapter 16
Dr Bohwon Kim*
Laboratory GEMTEX
ENSAIT (Ecole Nationale
Supérieure des Arts et Industries
Textiles)
9 rue de l’Emitage
59056 Roubaix, cedex 1
France
E-mail:
[email protected]
Tel: +33-(0)3-2025-7587
Fax: +33 (0)3-2027-2597
Professor Vladan Koncar
Laboratory GEMTEX
ENSAIT (Ecole Nationale
Supérieure des Arts et Industries
Textiles)
9 rue de l’Emitage
59056 Roubaix, cedex 1
France
E-mail:
[email protected]
Tel: +33 (0)3-2025-8959
Fax: +33 (0)3-2027-2597
xvi
Contributor contact details
Professor Claude Dufour
IEMN/DHS
Avenue Poincaré BP19
59652 Villeneuve d’Ascq Cedex
France
E-mail:
[email protected]
Tel: +33 (0)3-2019-7908
Fax: +33 (0)3-2019-7878
Chapter 17
Mr Cédric Cochrane*
Laboratory GEMTEX
ENSAIT (Ecole Nationale
Supérieure des Arts et Industries
Textiles)
9 rue de l’Emitage
59056 Roubaix, cedex 1
France
E-mail:
[email protected]
Tel: +33 (0)3-2025-8974
Fax: +33 (0)3-2027-2597
Dr Bohwon Kim
Laboratory GEMTEX
ENSAIT (Ecole Nationale
Supérieure des Arts et Industries
Textiles)
9 rue de l’Emitage
59056 Roubaix, cedex 1
France
E-mail:
[email protected]
Tel: +33 (0)3-2025-8974
Fax: +33 (0)3-2027-2597
Professor Vladan Koncar
Laboratory GEMTEX
ENSAIT (Ecole Nationale
Supérieure des Arts et Industries
Textiles)
9 rue de l’Emitage
59056 Roubaix, cedex 1
France
E-mail:
[email protected]
Tel: +33 (0)3-2025-8959
Fax: +33 (0)3-2027-2597
Professor Claude DUFOUR
IEMN/DHS
Avenue Poincaré BP19
59652 Villeneuve d’Ascq Cedex
France
E-mail:
[email protected]
Tel: +33 (0)3-2019-7908
Fax: +33 (0)3-2019-7878
Chapter 18
Dr. rer. nat. habil. Andreas
G. Neudeck
TITV Greiz
Textile Research Institute
Thuringia-Vogtland e.V.
Zeulenrodaer Str. 42
D-07973 Greiz
Germany
Tel: (03661) 611 204
Fax: (03661) 611 222
E-mail:
[email protected]
Contributor contact details
xvii
Chapter 19
Chapter 22
Professor H Mattila,*
P. Talvenmaa and M. Mäkinen
Tampere University of Technology
SmartWearLab
Sinitaival 6
33720 Tampere
Finland
Niina Lintu,* Dr M. Mattila and Dr
O. Hänninen
Department of Physiology
University of Kuopio
P.O. Box 1627
70211 Kuopio,
Finland
E-mail:
[email protected]
E-mail:
[email protected]
Chapter 20
Dr Jose S. Solaz*, Mr Juan-Manuel
Belda-Lois, Dr/Ana-Cruz Garcia,
Mr Ricard Barberà, Dr JuanVicente Durá, Mr Juan-Alfonso
Gomez, Dr Carlos Soler and
Dr Jaime Prat
Instituto de Biomecánica de
Valencia (IBV)
Universidad Politécnica de Valencia
– Edificio 9C
Camino de Vera s/n
E-46022 – Valencia
Spain
Tel: +34 96 387 91 60
Fax: +34 96 387 91 69
E-mail:
[email protected]
Chapter 23
Dr Carla Hertleer,* Professor
L. Van Langenhove and Professor
R. Puers
Ghent University
Technologiepark 907
9052 Zwijnaarde
Belgium
E-mail:
[email protected]
Chapter 24
Dr Bridget J. Munro*
Biomechanics Research Laboratory
University of Wollongong
Wollongong
New South Wales
Australia, 2522
Chapter 21
Dr Tünde Kirstein,* Professor
Gerhard Tröster, Ivo Locher
Christof Küng
Wearable Computing Lab
ETH Zürich
Gloriastrasse 35
CH-8092 Zürich
Switzerland
E-mail:
[email protected]
Tel: +41 44 632 5280
Fax: +41 44 6321210
E-mail:
[email protected]
Dr Toni E. Campbell
ARC Centre of Excellence for
Electromaterials Science
Intelligent Polymer Research
Institute
University of Wollongong
Wollongong
New South Wales
Australia, 2522
E-mail:
[email protected]
xviii
Contributor contact details
Professor Julie R. Steele
Biomechanics Research Laboratory
University of Wollongong
Wollongong
New South Wales
Australia, 2522
E-mail:
[email protected]
Professor Gordon G. Wallace
ARC Centre of Excellence for
Electromaterials Science
Intelligent Polymer Research
Institute
University of Wollongong
Wollongong
New South Wales
Australia, 2522
E-mail:
[email protected];
Chapter 25
Dr Stan S. Swallow* and
Dr A. P. Thompson
Intelligent Textiles Limited
ITL Studio, Brunel Science Park
Runnymede Campus,
Coopers Hill Lane
Egham
Surrey, TW20 0JZ
UK
Tel: +44 (0)1784 433 262
E-mail:
[email protected]
1
Intelligent textiles and clothing – a part of
our intelligent ambience
H M A T T I L A, Tampere University of Technology, Finland
1.1
Introduction
Although intelligent textiles and smart clothing have only recently been
added to the textile vocabulary, we must admit that the industry has already
for several years focused on enhancing the functional properties of textiles.
New chemical fibres have been invented. By attaching membranes on textile
substrates, fabrics were made breathable and yet waterproof. Three-dimensional
weaving technology paved the way for new exciting technical textile
developments. These are some examples of a textile-based approach for
improving the properties and functionality. Wearable technology, the
electronics-based approach, started to add totally new features to clothing by
attaching various kinds of electronic devices to garments. The results, however,
were often bulky, not very user friendly and often very impractical. The
garment was truly wired with cables criss-crossing all over, batteries in
pockets and hard electronic devices sticking out from the surface. The piece
of clothing had become a platform for supporting electronics and was hardly
wearable in a clothing comfort sense. The current objective in intelligent
textile development is to embed electronics directly into textile substrates. A
piece of clothing remains visibly unchanged and at the end of the day the
consumer can still wash it in the washing machine without first removing all
the electronics. This of course is very challenging.
1.2
Intelligent systems
Intelligent systems are normally understood to consist of three parts: a sensor,
a processor and an actuator. For example, body temperature monitored by
the sensor is transferred to the processor, which on the basis of the received
information computes a solution and sends a command to the actuator for
temperature regulation. To achieve such interactive reactions three separate
parts may actually be needed. The sensor may be embroidered on the surface
of the T-shirt by using conductive yarns. Signals are transmitted wirelessly
1